Mitsubishi Electronics 882.00207.00 specifications Loadcell Calex Module Dipswitch Settings

Page 95

Model Number

 

150

500

900

2500

 

4000

 

6000

ALL WEIGHT VALUES RECORDED IN POUNDS

 

 

 

 

 

 

(DIVIDE BY 2.20462 FOR KILOGRAMS)

 

 

 

 

 

FEED ALGORITHM OPTIONS

 

 

 

 

 

 

 

 

 

Hop1 Initial % of Target

 

 

 

99

 

 

 

 

100

Hop2 Initial % of Target

 

99

 

 

98

 

 

 

 

Hop3 Initial % of Target

 

 

 

99

 

 

 

 

100

Hop4 Initial % of Target

 

99

 

 

98

 

 

 

 

Hop5 Initial % of Target

 

99

 

 

98

 

 

 

 

Hop6 Initial % of Target

 

99

 

 

98

 

 

 

 

Hop7 Initial % of Target

 

99

 

 

98

 

 

 

 

Hop8 Initial % of Target

 

99

 

 

98

 

 

 

 

Hop1 Allowed Underfeed (lbs)

 

0.001

 

0.015

 

 

 

0.03

Hop2 Allowed Underfeed (lbs)

 

0.001

 

0.004

 

 

 

0.01

Hop3 Allowed Underfeed (lbs)

 

0.001

 

0.015

 

 

 

0.03

Hop4 Allowed Underfeed (lbs)

 

0.001

 

0.004

 

 

 

0.01

Hop5 Allowed Underfeed (lbs)

 

0.001

 

0.004

 

 

 

0.01

Hop6 Allowed Underfeed (lbs)

 

0.001

 

0.004

 

 

 

0.01

Hop7 Allowed Underfeed (lbs)

 

0.001

 

0.004

 

 

 

0.01

Hop8 Allowed Underfeed (lbs)

 

0.001

 

0.004

 

 

 

0.01

Double Gate Threshold

 

 

 

5

 

 

 

 

 

Out of Material Retry limit before alarm

 

 

 

10

 

 

 

 

 

Batches for process rate

 

 

 

10

 

 

 

 

 

Process Rate Filter

 

 

 

3

 

 

 

 

 

"Initial Target %" and "Allowed

Underfeed" values assume stroke limiters installed

 

 

 

in hoppers #2 & #4 & #5 thru #8

 

 

 

 

 

 

FEED CAL OPTIONS

 

 

 

 

 

 

 

 

 

Hop1 Batch % for feeder cal

 

 

 

25

 

 

 

 

 

Hop2 Batch % for feeder cal

 

 

10

 

 

 

 

25

Hop3 Batch % for feeder cal

 

 

10

 

 

 

 

25

Hop4 Batch % for feeder cal

 

 

10

 

 

 

 

25

Hop5 Batch % for feeder cal

 

 

 

10

 

 

 

 

 

Hop6 Batch % for feeder cal

 

 

 

10

 

 

 

 

 

Hop7 Batch % for feeder cal

 

 

 

10

 

 

 

 

 

Hop8 Batch % for feeder cal

 

 

 

10

 

 

 

 

 

MECHANICAL OPTIONS

 

 

 

 

 

 

 

 

 

Hop1 Gate Cycle Time

 

0.01

 

0.05

 

 

 

0.10

Hop2 Gate Cycle Time

 

0.01

 

 

0.05

 

 

 

 

Hop3 Gate Cycle Time

 

0.01

0.10

0.05

 

 

0.10

Hop4 Gate Cycle Time

 

0.01

 

 

0.05

 

 

 

 

Hop5 Gate Cycle Time

 

0.01

 

 

0.05

 

 

 

 

Hop6 Gate Cycle Time

 

0.01

 

 

0.05

 

 

 

 

Hop7 Gate Cycle Time

 

0.01

 

 

0.05

 

 

 

 

Hop8 Gate Cycle Time

 

0.01

 

 

0.05

 

 

 

 

Hop1 Settle Time

 

 

 

3

 

 

 

 

 

Hop2 Settle Time

 

 

 

3

 

 

 

 

 

Hop3 Settle Time

 

 

 

3

 

 

 

 

 

Hop4 Settle Time

 

 

 

3

 

 

 

 

 

Hop5 Settle Time

 

 

 

3

 

 

 

 

 

Hop6 Settle Time

 

 

 

3

 

 

 

 

 

Hop7 Settle Time

 

3

 

 

4

 

 

 

 

Hop8 Settle Time

 

3

 

 

4

 

 

 

 

Loadcells

 

1 Loadcell

 

 

2 Loadcells

 

 

 

Mixer Bump Time to Detect high level

 

 

 

0.25

 

 

 

 

 

Number of Hoppers for display

 

 

 

SEE ORDER

 

 

 

"Gate Cycle Time"

values assume stroke limiters installed

 

 

 

 

in hoppers #2 & #4 & #5 thru #8

 

 

 

 

 

 

FEEDER SETUP

 

 

 

 

 

 

 

 

 

Hop1 Feeder Type

 

 

 

VIRGIN

 

 

 

Hop2 Feeder Type

 

 

 

ADDITIVE

 

 

 

Hop3 Feeder Type

 

 

 

REGRIND

 

 

 

Hop4 Feeder Type

 

 

 

ADDITIVE

 

 

 

Hop5 Feeder Type

 

 

 

ADDITIVE

 

 

 

Hop6 Feeder Type

 

 

 

ADDITIVE

 

 

 

Hop7 Feeder Type

 

 

 

ADDITIVE

 

 

 

Hop8 Feeder Type

 

 

 

ADDITIVE

 

 

 

LOADCELL CALEX MODULE DIPSWITCH SETTINGS

 

 

 

 

 

 

 

Switches set to "ON" position

 

 

 

#1 & #2

 

 

 

 

SPECIAL NOTES

 

 

 

 

 

 

 

 

 

2 - Component Blenders with R.A.M. - Consult Engineering

 

 

 

 

 

 

 

Bulletin Number

Chapter 7: Appendix

94 of 102

Image 95
Contents Gravimetric Slide Gate Batch Blender Mitsubishi Controller Parts and Service Department If the Shipment is Not Correct Unpacking and InspectionEvent of Shipping Damage If the Shipment is Not CompleteCredit Returns Warranty ReturnsReturns Table of Contents Maintenance Customer Responsibilities Technical Specifications Safety Symbols Used in this Manual How to Use This ManualSafety Tags and Warning Labels Description Wear Safety Glasses and Work Gloves Follow all Safety CodesOperator Responsibility ResponsibilityGeneral Responsibility Remember Reporting a Safety Defect Maintenance ResponsibilityGeneral Description AccessoriesCustomer Service Models Covered in This ManualEquipment Specifications Controller Features Typical Features and ComponentsMechanical Features Supply Hoppers System Component DescriptionSlide Gates Weigh Hopper Typical Slide Gate AssemblyTypical Weigh Hopper Assembly Operator Control Panel Display Mix ChamberFunction Typical Operator Screens Typical Setup Screens Bulletin Number Functional Description Mezzanine and Floor Stands Optional ComponentsPneumatic Slide Gate below Mixer Low Level SensorsTake-off Compartments Regrind Auger Metering R.A.M. HopperAdditive Feeder Hopper Fail Safe Operation Safety FeaturesSafety Circuit Standards Safety Device Lock-OutsTwist Cap Plug Connected to Each Feeder Auger Motor Electrical Disconnect PlugElectrical Safety Interlock Switch Located on mixer door Electric Safety Interlock SwitchUncrating the Equipment Mechanical InstallationMachine Mount Mounting ConfigurationsSite Requirements Typical Mezzanine Mounted Batch Blender Mezzanine MountTypical Floor Mount Central Blender Layout Floor Mount Central BlenderPneumatic Connections Electrical ConnectionsStroke Limiters for Metering Gates Initial Set-upMechanical Set-up Weigh Hopper Final Connections Weigh Hopper InstallationController Set-up Display Main Recipe ScreenRecipe Page Start Blender Controller Menu StructureBlender Calibration Display Calibration Menu Screen Feeder Calibration Auger Blenders Alarm SetupSetting Date and Time Network SetupAdditional Setup Parameters Initial Startup New Recipes Quick Start ProcedureStart-up General OperationExisting Recipes Operation ProceduresTypical Recipe Entry Operator Screen Operator DisplaysRecipe Entry Formats Typical Inventory Display Operator ScreenRecipe Format Menu Quickset Mode Most common in injection molding Example Calculations of a 5-component blend in Quickset mode Current Recipe Menu Percentage Mode Most common in extrusion and blow moldingSwitching Modes Recipe SetupInventory Shutdown Typical Batch Sizes Blender Batch Size lbsMixer and Dump Setup Weigh Hopper Dump Time Re-Mix TimerWeigh Hopper Dump Delay Time Mixer Dump Time Alarm FlagsWeigh Hopper Dump Cycle Calibration Error Typical PLC Battery Low Alarm Screen Feeder Clean Out Recipe Book Tree Diagram in -5 of this manualLoad a Saved Recipe from the Book Display Recipe ContentsSave Running Recipe to the Book Color Changes Erase Recipe or Entire BookTypical Inventory Shutdown Operator Screen Shut-downSample Preventative Maintenance Schedule Preventative Maintenance ScheduleInternal Components of the Control Panel Preventative MaintenanceCorrective Maintenance ElectricalOutput Signals from Programmable Controller Input Signals to Programmable ControllerIntroduction TroubleshootingProblem Corrective action Problem Corrective action Warranty will be voided Service Department Warranty Liabilities WarrantyWarranty Specifications Warranty RestrictionsCustomer Responsibilities Technical SpecificationsEquipment Specifications Annex B Information Final Assembly Drawings and DiagramsMixer Sub-Assembly Typical Mixer Assembly Parts List Typical Hopper Assembly Parts List Hopper Sub-assemblyTypical R.A.M. Hopper Assembly Parts List Hopper R.A.M. Regrind Auger Metering Sub-Assembly OptionalTypical Additive Feeder Hopper Assembly Parts List Hopper Additive Feeder Sub-Assembly OptionalTypical Weigh Hopper Assembly Parts List Weigh Hopper Sub-assemblyTypical Slidegate Assembly Parts List Slide Gate Sub-assemblyTypical Knife Gate below mixer Assembly Parts List Knife Gate Sub-assembly HD OptionalTypical Knife Gate floor stand Assembly Parts List Knife Gate Sub-assembly RD OptionalControl Panel Layout Typical Mitsubishi Controller Main Parts ListSpare Parts Kits Blender Spare Parts ListingProgrammable Settings Addendum Service Supervisor InformationPasswords Metering Test Screen Factory Setup MenuAdvanced Weight Options Screen Feed Calibration Options Screen Feed Algorithm Options ScreenMechanical Options Screen Feeder SetupUnits Customer Setup MenuAlarm Log Typical Alarm Flags & Feeder Setup ScreenRecipe Format Factory Default Setup ParametersLoadcell Calex Module Dipswitch Settings General Blender Info Mitsubishi Communications ManualBlender Alarms Inventory Info Recipe Info this is Where YOU Right the NEW Recipe to Recipe Book Manipulation Fixed Decimal Explanation Alarm Number ExplanationUntil the Hopper Feeds Material Into the NEW Batch Contract Department Service Department Sales DepartmentTechnical Assistance Parts Department
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882.00207.00 specifications

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