Cornelius R-404A REFRIGERANT service manual To disconnect soft drink tank from Unit syrup system

Page 57

4.Remove right-hand side panel as instructed for access to No. 2 product blender tank product shutoff valve.

5.Close No. 2 product blender tank product shutoff valve to prevent product bleeding back into No. 1 product blender tank during sanitizing procedure.

IMPORTANT: The following CO2 and liquid disconnects disconnecting and connecting procedure for soft drink tank replacement or filling soft drink tank in place must be performed in order as follows:

6.To disconnect soft drink tank from Unit syrup system.

A.Disconnect liquid disconnect soft drink tank. NOTE - Disconnecting liquid quick disconnect from soft drink tank first prevents syrup from backflowing through Unit syrup flow regulator, which may alter regulator adjustments.

B.Second, disconnect CO2 quick disconnect from soft drink tank.

7.To connect soft drink tank into Unit syrup system.

A.First, connect CO2 quick disconnect to soft drink tank to pressurize tank.

B.Second, connect liquid quick disconnect to soft drink tank.

8.Disconnect soft drink tank containing syrup from No. 1 syrup system.

9.Connect clean empty soft drink tank into No. 1 syrup system.

10.Place waste container under No. 1 cylinder dispensing valve nozzle. Open dispensing valve and dispense all product from cylinder. As product level lowers in cylinder, partially close valve to avoid spurting.

11.Remove Unit lower front access panel as instructed for access to No. 1 product blender tank product sam- ple valve.

12.Place waste container under No. 1 product blender tank product sample valve. Slowly open valve and purge remaining product out of tank, then close valve.

13.Disconnect empty soft drink tank from No. 1 syrup system.

14.Refer to SERVICING DISPENSING VALVES CAGED O-RINGS AND FREEZE CYLINDERS DRIVE SHAFT/SEAL ASSEMBLIES under LUBRICATION and perform procedure to lubricate dispensing valve caged O-ring and drive shaft seal assembly.

WARNING: To avoid possible injury or property damage, do not attempt to remove soft drink tank cover until CO2 pressure has been released from tank.

15. Pull up on empty soft drink tank cover relief valve to release CO2 pressure from tank.

WARNING: If powder type sanitizer is used, it must be thoroughly dissolved with water prior to adding to soft drink tank.

NOTE: Sanitizing solution is used in a more concentrated form because it will be diluted approximately four-to-one in product blender tank.

16.Using clean empty soft drink tank, prepare full tank of sanitizing solution using Chlor-Tergent (Oakite Prod- uct, Inc.) or equivalent sanitizer. Mix sanitizing solution by using 70° F to 100° F (max) plain water and 2.65 oz./gallon sanitizer. This mixture will provide 800-ppm of chlorine. Sanitizing solution will be diluted to approximately 200-ppm inside product blender tank

after carbonated water has been mixed with sanitizing solution.

17.Shake sanitizing solution tank to thoroughly mix solution, then connect tank into No. 1 syrup system.

18.Press ‘‘FILL 1’’ switch to fill No. 1 syrup system syrup float switch with sanitizing solution. ‘‘SYRUP 1’’ fault message on message display will go out indicating syrup float switch has been filled with sanitizing solu- tion.

312028000

50

Page 56 Page 58
Image 57
Page 56 Page 58
Contents To the Installer Table of Contents Table of Contents cont’d VIS Read Actual Viscosity Readout of Product Programming Main Menu Selections Onto Message DisplayWater Strainer Screen and Double Liquid Check Valve Preparing Unit for SHIPPING, STORING, or RelocatingDaily Cleaning of Unit Sanitizing Syrup Systems Product Carbonation AdjustmentTroubleshooting Control Panel Switches and Fault ‘‘ERROR 1’’ or ‘‘ERROR 2’’ Fault Message Goes on DuringDefrost Cycle does not Cancel After Pressing ‘‘CANCEL Freeze Cylinder Automatic Defrost Cycle does notList of Figures Table of Contents cont’d Unit Description General DescriptionService Tools AccessoriesTheory of Operation Generic Flavor TabsDefrost Systems Manual Defrost SystemAutomatic Defrost System ‘‘WAKE UP’’ Wake UP Time ‘‘SLEEP’’ Sleep TimeFlow Diagram This page Left Blank Intentionally Identification of LOOSE-SHIPPED Parts Unpacking and InspectionElectrical Power Requirements Selecting LocationHZ Unit Installing Leveling Legs Installing UnitInstalling Drip Tray Supports Item 7 and Item Installing Drip Tray Drain Hose KIT ItemConnecting CO2 Source Line to Unit CO2 Inlet Line Installing Primary CO2 Regulator Assembly on CO2 CylinderConnecting City Plain Water Source Line to Unit Connecting Electrical Power Circuit to the UnitElectrical BOX Adjusting Primary CO2 Regulator Turning on Electrical Power to UnitAdjusting Product Blender Tanks Secondary CO2 Adjusting Carbonator Secondary CO2 RegulatorControl Panel ASS’Y Hidden Security Switch Message DisplayChecking Unit for SYRUP, CO2, or Plain Water Leaks Filling Freeze Cylinders with ProductPlacing Unit in Operating Location Adjusting Beater Motor Current Either SideProgramming Main Menu Selection Onto Message Display Setting Clock Time of DAYProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Menu SelectionsMain Menu Selections Switch Function DIP Switch FunctionsProgramming ‘‘SLEEP’’ Sleep Time Into Unit Programming Point of Sale Message Display Programming ‘‘WAKE UP’’ Wake UP Time Into UnitAdjusting VIS SET Product Viscosity of Dispensed Product Master and Relay Circuit Board ‘‘VOLTAGE’’ Displayed Voltage Readout 312028000 Syrup Minutes Side Totals Menu Commands DescriptionBrix Gallons = a X Syrup MinutesProgramming Proper Refrigerant Type Into Unit Electronics Displayed Error ConditionsDisplayed Error Conditions Control Panel ASS’Y Switches Control Panel ASS’Y Switches and Displayed Messages‘‘SECURITY SWITCH.’’ Control Panel Assembly Display MessagesFreeze Cylinders Manual or Automatic Defrost Systems Faceplate Relief Valves ‘‘SLEEP’’ Sleep Time OperationProduct Sample Valves Product Shutoff ValvesDispensing Valves Syrup Flow RegulatorsDispensed Product Conditions ‘‘OVERRUN’’, AS Applied to Frozen Carbonated BeveragesOperating Characteristics Operating UnitReplenishing Syrup Supply Cleaning Condenser Coil Cleaning and SanitizingProduct Flavor Change Checking CO2 SupplyAdjustments Adjusting ‘‘VIS SET’’ Product Viscosity of Dispensed Product Cleaning CO2 GAS Check Valves Periodic Inspection Preparing Unit for SHIPPING, STORING, or RelocatingTOP Panel Back PanelFront Access Panel Opening and Closing Front Access DoorOpening Front Access Door Closing Front Access DoorOperating Controls Unit Internal Components SELF-CLOSING Dispensing Valve 312028000 Adjusting Carbonated Water Flow Rate Adjusting Plain Water Pressure RegulatorFreeze Cylinder Cutaway View Servicing Beater Motor Drive SHAFT/SEAL Assembly Beaters and Scraper Blades Installation Adjusting CO2 Regulators Adjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Product Carbonation Adjustment Daily Cleaning of UnitSanitizing Syrup Systems To disconnect soft drink tank from Unit syrup system 312028000 Servicing Carbonator Water Pump Water Strainer Screen Yearly or After Water System DisruptionServicing Carbonator Water Pump Double Liquid Check Valve Liquid Check Valve AssemblyReplenishing Syrup Supply Service and Maintenance Section Replenishing CO2 SupplySyrup Flavor Change Water Strainer Screen and Double Liquid Check Valve Replacing Freeze Cylinder Beater Drive Motor ServicedMents in Small Increments Adjusting Carbonator Tank Liquid LevelCarbonator Liquid Level Control Switch Adjustment Refrigeration Flow Diagram Wiring Diagram This page Left Blank Intentionally Troubleshooting Control Panel Switches and Fault Messages Poorly Illuminated Display ONE or More Fault Control Panel SwitchesALL Fault Messages not a Cannot be Deactivated‘‘CO2 OUT’’ Fault Message ALL Fault Message not‘‘H2O OUT’’ Fault Message Fault Message Goes onTroubleshooting Product Blender Tanks and Carbonator Troubleshooting Dispensed Product Consistency Varies Frozen ProductExcessively FREEZE-UPUnit Part Numbers Illustrated Parts BreakdownOvercounter FCB POST-MIX Dispenser FCB POST-MIX Dispenser FCB POST-MIX Dispenser cont’d Name Secondary CO2 Regulator Components Secondary CO2 Regulator ASS’Y CO2 Regulator Assembly Blender and Tubing Components Tubing Assembly Carb Water Tubing Assembly Water Solenoid to Blender Solenoid Valve Assembly Blender Components Control BOX and Display Panel Components Faceplate Assembly Dispensing Valve Assembly Carbonator Components Carbonator Tank and Linkage Assembly Pump and Motor ASS’Y Beater Motor Drive SHAFT/SEAL ASS’Y Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800
Top Page Image Contents