Cornelius R-404A REFRIGERANT service manual Faceplate Assembly

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FIGURE 35. FACEPLATE ASSEMBLY

Item
No.	Part No.	Name

	326106000	Door, Freeze Cylinder Ass’y

1	325918000	Door, Freeze Cylinder

2	325954088	Relief Valve Ass’y

3	320678000	O-Ring, 4.60 I.D. By .210 C.S.

4	1557	Valve Head Ass’y (See Figure 36)

Item
No.	Part No.	Name

5	321652000	Shank Nut

6	325936000	Spacer

7	321269001	Spinner

8	322441000	Sensor

9	2361	Shaft

10	2358	Pin, Beater Bar

312028000

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Contents To the Installer Table of Contents Table of Contents cont’d VIS Read Actual Viscosity Readout of Product Programming Main Menu Selections Onto Message DisplayWater Strainer Screen and Double Liquid Check Valve Preparing Unit for SHIPPING, STORING, or RelocatingDaily Cleaning of Unit Sanitizing Syrup Systems Product Carbonation AdjustmentTroubleshooting Control Panel Switches and Fault ‘‘ERROR 1’’ or ‘‘ERROR 2’’ Fault Message Goes on DuringList of Figures Defrost Cycle does not Cancel After Pressing ‘‘CANCELFreeze Cylinder Automatic Defrost Cycle does not Table of Contents cont’d Unit Description General DescriptionService Tools AccessoriesTheory of Operation Generic Flavor TabsAutomatic Defrost System Defrost SystemsManual Defrost System ‘‘WAKE UP’’ Wake UP Time ‘‘SLEEP’’ Sleep TimeFlow Diagram This page Left Blank Intentionally Identification of LOOSE-SHIPPED Parts Unpacking and InspectionHZ Unit Electrical Power RequirementsSelecting Location Installing Leveling Legs Installing UnitInstalling Drip Tray Supports Item 7 and Item Installing Drip Tray Drain Hose KIT ItemConnecting CO2 Source Line to Unit CO2 Inlet Line Installing Primary CO2 Regulator Assembly on CO2 CylinderElectrical BOX Connecting City Plain Water Source Line to UnitConnecting Electrical Power Circuit to the Unit Adjusting Primary CO2 Regulator Turning on Electrical Power to UnitAdjusting Product Blender Tanks Secondary CO2 Adjusting Carbonator Secondary CO2 RegulatorControl Panel ASS’Y Hidden Security Switch Message DisplayChecking Unit for SYRUP, CO2, or Plain Water Leaks Filling Freeze Cylinders with ProductPlacing Unit in Operating Location Adjusting Beater Motor Current Either SideProgramming Main Menu Selection Onto Message Display Setting Clock Time of DAYMain Menu Selections Programming ‘‘DEFROST’’ Automatic Settings Into UnitMenu Selections Programming ‘‘SLEEP’’ Sleep Time Into Unit Switch FunctionDIP Switch Functions Programming Point of Sale Message Display Programming ‘‘WAKE UP’’ Wake UP Time Into UnitAdjusting VIS SET Product Viscosity of Dispensed Product Master and Relay Circuit Board ‘‘VOLTAGE’’ Displayed Voltage Readout 312028000 Syrup Minutes Side Totals Menu Commands DescriptionBrix Gallons = a X Syrup MinutesProgramming Proper Refrigerant Type Into Unit Electronics Displayed Error ConditionsDisplayed Error Conditions Control Panel ASS’Y Switches Control Panel ASS’Y Switches and Displayed Messages‘‘SECURITY SWITCH.’’ Control Panel Assembly Display MessagesFreeze Cylinders Manual or Automatic Defrost Systems Faceplate Relief Valves ‘‘SLEEP’’ Sleep Time OperationProduct Sample Valves Product Shutoff ValvesDispensing Valves Syrup Flow RegulatorsDispensed Product Conditions ‘‘OVERRUN’’, AS Applied to Frozen Carbonated BeveragesReplenishing Syrup Supply Operating CharacteristicsOperating Unit Cleaning Condenser Coil Cleaning and SanitizingProduct Flavor Change Checking CO2 SupplyAdjustments Adjusting ‘‘VIS SET’’ Product Viscosity of Dispensed Product Cleaning CO2 GAS Check Valves Periodic Inspection Preparing Unit for SHIPPING, STORING, or RelocatingTOP Panel Back PanelFront Access Panel Opening and Closing Front Access DoorOpening Front Access Door Closing Front Access DoorOperating Controls Unit Internal Components SELF-CLOSING Dispensing Valve 312028000 Adjusting Carbonated Water Flow Rate Adjusting Plain Water Pressure RegulatorFreeze Cylinder Cutaway View Servicing Beater Motor Drive SHAFT/SEAL Assembly Beaters and Scraper Blades Installation Adjusting CO2 Regulators Adjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Sanitizing Syrup Systems Product Carbonation AdjustmentDaily Cleaning of Unit To disconnect soft drink tank from Unit syrup system 312028000 Servicing Carbonator Water Pump Water Strainer Screen Yearly or After Water System DisruptionServicing Carbonator Water Pump Double Liquid Check Valve Liquid Check Valve AssemblyReplenishing Syrup Supply Syrup Flavor Change Service and Maintenance SectionReplenishing CO2 Supply Water Strainer Screen and Double Liquid Check Valve Replacing Freeze Cylinder Beater Drive Motor ServicedMents in Small Increments Adjusting Carbonator Tank Liquid LevelCarbonator Liquid Level Control Switch Adjustment Refrigeration Flow Diagram Wiring Diagram This page Left Blank Intentionally Troubleshooting Control Panel Switches and Fault Messages Poorly Illuminated Display ONE or More Fault Control Panel SwitchesALL Fault Messages not a Cannot be Deactivated‘‘CO2 OUT’’ Fault Message ALL Fault Message not‘‘H2O OUT’’ Fault Message Fault Message Goes onTroubleshooting Product Blender Tanks and Carbonator Troubleshooting Dispensed Product Consistency Varies Frozen ProductExcessively FREEZE-UPUnit Part Numbers Illustrated Parts BreakdownOvercounter FCB POST-MIX Dispenser FCB POST-MIX Dispenser FCB POST-MIX Dispenser cont’d Name Secondary CO2 Regulator Components Secondary CO2 Regulator ASS’Y CO2 Regulator Assembly Blender and Tubing Components Tubing Assembly Carb Water Tubing Assembly Water Solenoid to Blender Solenoid Valve Assembly Blender Components Control BOX and Display Panel Components Faceplate Assembly Dispensing Valve Assembly Carbonator Components Carbonator Tank and Linkage Assembly Pump and Motor ASS’Y Beater Motor Drive SHAFT/SEAL ASS’Y Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800