Cornelius R-404A REFRIGERANT service manual FCB POST-MIX Dispenser

Page 78

FCB POST-MIX DISPENSER

Item

Part No.

Name

No.

 

 

 

1

325457000

Blade, Scraper

 

 

 

2

3432

Body, Beater

 

 

 

3

326002000

Tube Kit, Drain Tube (Not Shown; See

 

 

Figure 39)

 

 

 

4

2613

Bracket, Receiver and Accumulator

 

 

 

5

 

Secondary CO2 Regulator Components

 

 

(See Figure 18)

 

 

 

6

 

Control Box Components (See Figure

 

 

19)

 

 

 

7

1317

Filter, Solenoid

 

 

 

8

 

Blender and Tubing Components (See

 

 

Figure 25)

 

 

 

9

2392

Bushing, Flange, .501 I.D.

 

 

 

10

178025100

Tapered Gasket, White

 

 

 

11

 

Control Box and Display Panel

 

 

Components (See Figure 34)

 

 

 

12

317660000

Cup Rest

 

 

 

13

317659029

Drip Tray

 

 

 

14

2623

Base, Compressor

 

 

 

15

150777000

Hex Nut, 3/8-16

 

 

 

16

186147000

Washer, .375 I.D.

 

 

 

17

3247

Spacer, Splash Panel

 

 

 

18

3038

Shield, Wire

 

 

 

19

3108

Thread Cutting Screw, Phil Pan Hd., No.

 

 

10-32 By 1-In. Long

 

 

 

20

187394000

Silencer, Fan

 

 

 

21

343606000

Electrical Box

 

 

 

22

321484000

Grommet, Condenser Fan Motor Bracket

 

 

 

23

3173

Shield, Side

 

 

 

24

120227000

Washer, .194 I.D.

 

 

 

25

3234

Plate, Beater Motor, Left-Side (Klauber)

 

3236

Plate, Beater Motor, Left-Side (Emerson)

 

 

 

26

3235

Plate, Beater Motor, Right-Side (Klauber)

 

3237

Plate, Beater Motor, Right-Side

 

 

(Emerson)

 

 

 

27

3184

Leg

 

 

 

28

319739000

Transformer, 240V. 50/60Hz

 

 

 

29

2738

Bracket, Drip Tray, Left-Side

 

 

 

30

2739

Bracket, Drip Tray, Right-Side

 

 

 

31

313102000

Cover, Electrical Box

 

 

 

32

189429000

Hex Nut, 1/4-20

 

 

 

33

200498003

Hex Nut, No. 8-32

 

 

 

34

3193

Drive Shaft/Seal Ass’y (See Figure 42)

 

 

 

Item

 

 

No.

Part No.

Name

 

 

 

35

320539000

Washer, .191 I.D.

 

 

 

36

343304000

Washer, .204 I.D.

 

 

 

37

319941000

Thread Rolling Screw, Hex Washer Hd.,

 

 

No. 8-32 By 3/8-In. Long

 

 

 

38

325282000

Machine Screw, Hex Washer Hd., No.

 

 

8-18 By 1/2-In. Long

 

 

 

39

2685

Panel, Top

 

3104

Panel, Top, Stainless Steel

 

 

 

40

3221

Panel, Splash

 

 

 

41

2604

Frame

 

 

 

42

186770000

Machine Screw, Phil Rd. Hd., No. 10-24

 

 

By 5/8-In. Long

 

 

 

43

2671

Panel, Side, Right-Side

 

3102

Panel, Side, Right-Side, Stainless Steel

 

 

 

44

2670

Panel, Side, Left-Side

 

3101

Panel, Side, Left-Side, Stainless Steel

 

 

 

45

320754000

Tube, Drain, 2-1/4-In. Long, Stainless

 

 

Steel

 

 

 

46

320776000

Strap, Tube

 

 

 

47

325701000

Extension, Foam Pack

 

 

 

48

0831

Retainer, Syrup Lines

 

 

 

49

326106000

Door Ass’y, Freeze Cylinder

 

 

(See Figure 35)

 

 

 

50

320553001

Hex Nut, 7/16-14

 

 

 

51

320916000

Washer, .450 I.D.

 

 

 

52

2621

Shroud, Condenser

 

 

 

53

3409

Foam Pack

 

 

 

54

309316000

Motor, Fan, 230V 60Hz 35W (Domestic)

 

300835000

Motor, Fan, 230V 50Hz 35W (Export)

 

 

 

55

3113

Fan, 5-Blade

 

 

 

56

2944

Bracket, Fan Motor

 

 

 

57

560001286

Wire Harness, Input (Not Shown)

 

 

 

58

560001288

Wire Harness, Output (Not Shown)

 

 

 

59

186154000

Machine Screw, Phil Pan Hd., No. 8-36

 

 

By 3/8-In. Long

 

 

 

60

2580

Condenser Coil

 

 

 

61

 

Carbonator Components (See Figure 37)

 

 

 

62

325776000

Pressure Switch, CO2

 

 

 

63

325644000

Lug, Ground

 

 

 

64

325145000

Washer, .205 I.D.

 

 

 

71

312028000

Image 78
Contents To the Installer Table of Contents Table of Contents cont’d Water Strainer Screen and Double Liquid Check Valve Programming Main Menu Selections Onto Message DisplayVIS Read Actual Viscosity Readout of Product Preparing Unit for SHIPPING, STORING, or RelocatingTroubleshooting Control Panel Switches and Fault Product Carbonation AdjustmentDaily Cleaning of Unit Sanitizing Syrup Systems ‘‘ERROR 1’’ or ‘‘ERROR 2’’ Fault Message Goes on DuringDefrost Cycle does not Cancel After Pressing ‘‘CANCEL Freeze Cylinder Automatic Defrost Cycle does notList of Figures Table of Contents cont’d General Description Unit DescriptionTheory of Operation AccessoriesService Tools Generic Flavor TabsDefrost Systems Manual Defrost SystemAutomatic Defrost System ‘‘SLEEP’’ Sleep Time ‘‘WAKE UP’’ Wake UP TimeFlow Diagram This page Left Blank Intentionally Unpacking and Inspection Identification of LOOSE-SHIPPED PartsElectrical Power Requirements Selecting LocationHZ Unit Installing Drip Tray Supports Item 7 and Item Installing UnitInstalling Leveling Legs Installing Drip Tray Drain Hose KIT ItemInstalling Primary CO2 Regulator Assembly on CO2 Cylinder Connecting CO2 Source Line to Unit CO2 Inlet LineConnecting City Plain Water Source Line to Unit Connecting Electrical Power Circuit to the UnitElectrical BOX Adjusting Product Blender Tanks Secondary CO2 Turning on Electrical Power to UnitAdjusting Primary CO2 Regulator Adjusting Carbonator Secondary CO2 RegulatorHidden Security Switch Message Display Control Panel ASS’YFilling Freeze Cylinders with Product Checking Unit for SYRUP, CO2, or Plain Water LeaksAdjusting Beater Motor Current Either Side Placing Unit in Operating LocationSetting Clock Time of DAY Programming Main Menu Selection Onto Message DisplayProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Menu SelectionsMain Menu Selections Switch Function DIP Switch FunctionsProgramming ‘‘SLEEP’’ Sleep Time Into Unit Programming ‘‘WAKE UP’’ Wake UP Time Into Unit Programming Point of Sale Message DisplayAdjusting VIS SET Product Viscosity of Dispensed Product Master and Relay Circuit Board ‘‘VOLTAGE’’ Displayed Voltage Readout 312028000 Brix Totals Menu Commands DescriptionSyrup Minutes Side Gallons = a X Syrup MinutesDisplayed Error Conditions Programming Proper Refrigerant Type Into Unit ElectronicsDisplayed Error Conditions Control Panel ASS’Y Switches and Displayed Messages Control Panel ASS’Y SwitchesControl Panel Assembly Display Messages ‘‘SECURITY SWITCH.’’Freeze Cylinders Manual or Automatic Defrost Systems Product Sample Valves ‘‘SLEEP’’ Sleep Time OperationFaceplate Relief Valves Product Shutoff ValvesDispensed Product Conditions Syrup Flow RegulatorsDispensing Valves ‘‘OVERRUN’’, AS Applied to Frozen Carbonated BeveragesOperating Characteristics Operating UnitReplenishing Syrup Supply Product Flavor Change Cleaning and SanitizingCleaning Condenser Coil Checking CO2 SupplyAdjustments Adjusting ‘‘VIS SET’’ Product Viscosity of Dispensed Product Cleaning CO2 GAS Check Valves TOP Panel Preparing Unit for SHIPPING, STORING, or RelocatingPeriodic Inspection Back PanelOpening Front Access Door Opening and Closing Front Access DoorFront Access Panel Closing Front Access DoorOperating Controls Unit Internal Components SELF-CLOSING Dispensing Valve 312028000 Adjusting Plain Water Pressure Regulator Adjusting Carbonated Water Flow RateFreeze Cylinder Cutaway View Servicing Beater Motor Drive SHAFT/SEAL Assembly Beaters and Scraper Blades Installation Adjusting CO2 Regulators Adjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Product Carbonation Adjustment Daily Cleaning of UnitSanitizing Syrup Systems To disconnect soft drink tank from Unit syrup system 312028000 Yearly or After Water System Disruption Servicing Carbonator Water Pump Water Strainer ScreenLiquid Check Valve Assembly Servicing Carbonator Water Pump Double Liquid Check ValveReplenishing Syrup Supply Service and Maintenance Section Replenishing CO2 SupplySyrup Flavor Change Water Strainer Screen and Double Liquid Check Valve Serviced Replacing Freeze Cylinder Beater Drive MotorAdjusting Carbonator Tank Liquid Level Ments in Small IncrementsCarbonator Liquid Level Control Switch Adjustment Refrigeration Flow Diagram Wiring Diagram This page Left Blank Intentionally Troubleshooting Control Panel Switches and Fault Messages ALL Fault Messages not a Control Panel SwitchesPoorly Illuminated Display ONE or More Fault Cannot be Deactivated‘‘H2O OUT’’ Fault Message ALL Fault Message not‘‘CO2 OUT’’ Fault Message Fault Message Goes onTroubleshooting Product Blender Tanks and Carbonator Troubleshooting Dispensed Product Excessively Frozen Product Consistency Varies FREEZE-UPIllustrated Parts Breakdown Unit Part NumbersOvercounter FCB POST-MIX Dispenser FCB POST-MIX Dispenser FCB POST-MIX Dispenser cont’d Name Secondary CO2 Regulator Components Secondary CO2 Regulator ASS’Y CO2 Regulator Assembly Blender and Tubing Components Tubing Assembly Carb Water Tubing Assembly Water Solenoid to Blender Solenoid Valve Assembly Blender Components Control BOX and Display Panel Components Faceplate Assembly Dispensing Valve Assembly Carbonator Components Carbonator Tank and Linkage Assembly Pump and Motor ASS’Y Beater Motor Drive SHAFT/SEAL ASS’Y Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800