Cornelius R-404A REFRIGERANT service manual Programming ‘‘WAKE UP’’ Wake UP Time Into Unit

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DISPLAYED

 

MODEL

 

HZ

MOTOR DESCRIPTION

 

 

 

 

 

 

 

KLBER–60

 

Klauber

 

60

Over/under gear box with a GE wide-range voltage motor.

 

 

 

 

 

 

 

FASV3+ 60

 

Fasco/VW

 

60

Over/under gear box with a Fasco wide-range voltage motor.

 

 

 

 

 

 

 

FASCWR 60

 

Fasco/VW

 

60

Standard gear box using a Fasco wide-range voltage motor.

 

 

 

 

 

 

 

VW/GE 60

 

Fasco/VW

 

60

Standard gear box with a GE 219/242 volt motor.

 

 

 

 

 

 

 

EMRSN 60

 

Emerson

 

60

Over/under gear box with an Emerson wide-range motor.

 

 

 

 

 

 

 

BODINE 60

 

Bodine

 

60

Special wide-range motor.

 

 

 

 

 

 

 

KLBER–50

 

Klauber

 

50

Over/under gear box with a GE wide-range voltage motor.

FASV3+50

 

Fasco/VW

 

50

Over/under gear box with a Fasco wide-range voltage motor.

 

 

 

 

 

 

 

FASCWR 50

 

Fasco/VW

 

50

Standard gear box using a Fasco wide-range voltage motor.

 

 

 

 

 

 

 

VW/GE 50

 

Fasco/VW

 

50

Standard gear box with a GE 219/242 volt motor.

 

 

 

 

 

 

 

EMRSN 50

 

Emerson

 

50

Over/under gear box with an Emerson wide-range motor.

 

 

 

 

 

 

 

 

 

 

 

 

TABLE 6. MOTOR SELECT

 

 

 

 

 

DIP SWITCH

DIP SWITCH

 

 

 

NO. 1

 

NO. 2

 

*MESSAGE

 

 

 

 

 

 

OFF

 

OFF

“ENJOY A FROZEN BEVERAGE”

 

 

 

 

 

 

OFF

 

ON

NOT USED - BLANK

 

 

 

 

 

 

ON

 

OFF

“HAVE A NICE DAY”

 

 

 

 

 

 

ON

 

ON

“DISFRUTE UNA BEBIDA CONGELADA CARBONATADA”

 

 

 

 

 

 

 

 

*For special messages, contact your local sales representative.

TABLE 7. POINT OF SALE DISPLAY MESSAGES

PROGRAMMING ‘‘WAKE UP’’ (WAKE UP TIME) INTO UNIT

‘‘WAKE UP’’ (WAKE UP TIME) may be programmed into Unit to occur any time of the day to wake Unit up (return to normal operation) after ‘‘sleep time’’ has occurred. Program ‘‘WAKE UP’’ into Unit as follows:

1.Refer to PROGRAMMING MAIN MENU SELECTIONS ONTO MESSAGE DISPLAY and bring up ‘‘WAKE UP’’ on message display. Press ‘‘DEFROST’’ (SELECT) switch to lock in on selection.

2.Press ‘‘CANCEL DEFROST’’ (ADVANCE) switch to bring up flashing hour number on display.

3.Press ‘‘CANCEL DEFROST’’ (ADVANCE) switch to advance hours on display to desired hour. Press ‘‘DE- FROST’’ (SELECT) switch to lock in hour on display.

4.After hour (time of day) has been locked in on message display, minute numbers will be flashing on display. Press ‘‘CANCEL DEFROST’’ (ADVANCE) switch to advance minute numbers to desired minutes (time of day). Press ‘‘DEFROST’’ (SELECT) switch to lock in minutes (time of day) on display.

5.Press ‘‘ERROR RESET’’ switch two times to exit from MENU SELECTIONS.

PROGRAMMING POINT OF SALE MESSAGE DISPLAY

(see Figure 4 and 7)

NOTE: Point of sale display messages may be turned off by placing No. 1 DIP SWITCH on master circuit board in “OFF” position and No. 2 DIP SWITCH in “ON” position (see Figure 4 and 5 and 7).

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312028000

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Contents To the Installer Table of Contents Table of Contents cont’d Water Strainer Screen and Double Liquid Check Valve Programming Main Menu Selections Onto Message DisplayVIS Read Actual Viscosity Readout of Product Preparing Unit for SHIPPING, STORING, or RelocatingTroubleshooting Control Panel Switches and Fault Product Carbonation AdjustmentDaily Cleaning of Unit Sanitizing Syrup Systems ‘‘ERROR 1’’ or ‘‘ERROR 2’’ Fault Message Goes on DuringList of Figures Defrost Cycle does not Cancel After Pressing ‘‘CANCELFreeze Cylinder Automatic Defrost Cycle does not Table of Contents cont’d General Description Unit DescriptionTheory of Operation AccessoriesService Tools Generic Flavor TabsAutomatic Defrost System Defrost SystemsManual Defrost System ‘‘SLEEP’’ Sleep Time ‘‘WAKE UP’’ Wake UP TimeFlow Diagram This page Left Blank Intentionally Unpacking and Inspection Identification of LOOSE-SHIPPED PartsHZ Unit Electrical Power RequirementsSelecting Location Installing Drip Tray Supports Item 7 and Item Installing UnitInstalling Leveling Legs Installing Drip Tray Drain Hose KIT ItemInstalling Primary CO2 Regulator Assembly on CO2 Cylinder Connecting CO2 Source Line to Unit CO2 Inlet LineElectrical BOX Connecting City Plain Water Source Line to UnitConnecting Electrical Power Circuit to the Unit Adjusting Product Blender Tanks Secondary CO2 Turning on Electrical Power to UnitAdjusting Primary CO2 Regulator Adjusting Carbonator Secondary CO2 RegulatorHidden Security Switch Message Display Control Panel ASS’YFilling Freeze Cylinders with Product Checking Unit for SYRUP, CO2, or Plain Water LeaksAdjusting Beater Motor Current Either Side Placing Unit in Operating LocationSetting Clock Time of DAY Programming Main Menu Selection Onto Message DisplayMain Menu Selections Programming ‘‘DEFROST’’ Automatic Settings Into UnitMenu Selections Programming ‘‘SLEEP’’ Sleep Time Into Unit Switch FunctionDIP Switch Functions Programming ‘‘WAKE UP’’ Wake UP Time Into Unit Programming Point of Sale Message DisplayAdjusting VIS SET Product Viscosity of Dispensed Product Master and Relay Circuit Board ‘‘VOLTAGE’’ Displayed Voltage Readout 312028000 Brix Totals Menu Commands DescriptionSyrup Minutes Side Gallons = a X Syrup MinutesDisplayed Error Conditions Programming Proper Refrigerant Type Into Unit ElectronicsDisplayed Error Conditions Control Panel ASS’Y Switches and Displayed Messages Control Panel ASS’Y SwitchesControl Panel Assembly Display Messages ‘‘SECURITY SWITCH.’’Freeze Cylinders Manual or Automatic Defrost Systems Product Sample Valves ‘‘SLEEP’’ Sleep Time OperationFaceplate Relief Valves Product Shutoff ValvesDispensed Product Conditions Syrup Flow RegulatorsDispensing Valves ‘‘OVERRUN’’, AS Applied to Frozen Carbonated BeveragesReplenishing Syrup Supply Operating CharacteristicsOperating Unit Product Flavor Change Cleaning and SanitizingCleaning Condenser Coil Checking CO2 SupplyAdjustments Adjusting ‘‘VIS SET’’ Product Viscosity of Dispensed Product Cleaning CO2 GAS Check Valves TOP Panel Preparing Unit for SHIPPING, STORING, or RelocatingPeriodic Inspection Back PanelOpening Front Access Door Opening and Closing Front Access DoorFront Access Panel Closing Front Access DoorOperating Controls Unit Internal Components SELF-CLOSING Dispensing Valve 312028000 Adjusting Plain Water Pressure Regulator Adjusting Carbonated Water Flow RateFreeze Cylinder Cutaway View Servicing Beater Motor Drive SHAFT/SEAL Assembly Beaters and Scraper Blades Installation Adjusting CO2 Regulators Adjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Sanitizing Syrup Systems Product Carbonation AdjustmentDaily Cleaning of Unit To disconnect soft drink tank from Unit syrup system 312028000 Yearly or After Water System Disruption Servicing Carbonator Water Pump Water Strainer ScreenLiquid Check Valve Assembly Servicing Carbonator Water Pump Double Liquid Check ValveReplenishing Syrup Supply Syrup Flavor Change Service and Maintenance SectionReplenishing CO2 Supply Water Strainer Screen and Double Liquid Check Valve Serviced Replacing Freeze Cylinder Beater Drive MotorAdjusting Carbonator Tank Liquid Level Ments in Small IncrementsCarbonator Liquid Level Control Switch Adjustment Refrigeration Flow Diagram Wiring Diagram This page Left Blank Intentionally Troubleshooting Control Panel Switches and Fault Messages ALL Fault Messages not a Control Panel SwitchesPoorly Illuminated Display ONE or More Fault Cannot be Deactivated‘‘H2O OUT’’ Fault Message ALL Fault Message not‘‘CO2 OUT’’ Fault Message Fault Message Goes onTroubleshooting Product Blender Tanks and Carbonator Troubleshooting Dispensed Product Excessively Frozen ProductConsistency Varies FREEZE-UPIllustrated Parts Breakdown Unit Part NumbersOvercounter FCB POST-MIX Dispenser FCB POST-MIX Dispenser FCB POST-MIX Dispenser cont’d Name Secondary CO2 Regulator Components Secondary CO2 Regulator ASS’Y CO2 Regulator Assembly Blender and Tubing Components Tubing Assembly Carb Water Tubing Assembly Water Solenoid to Blender Solenoid Valve Assembly Blender Components Control BOX and Display Panel Components Faceplate Assembly Dispensing Valve Assembly Carbonator Components Carbonator Tank and Linkage Assembly Pump and Motor ASS’Y Beater Motor Drive SHAFT/SEAL ASS’Y Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800
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