Cornelius R-404A REFRIGERANT Freeze Cylinder Automatic Defrost Cycle does not, List of Figures

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TABLE OF CONTENTS (cont’d)

Page

FREEZE CYLINDER AUTOMATIC DEFROST CYCLE DOES NOT

 

OPERATE

65

UNIT DOES NOT GO OFF AUTOMATIC DEFROST CYCLE

65

MANUAL DEFROST CYCLE DOES NOT OPERATE WHEN ‘‘DEFROST’’

 

SWITCH IS PRESSED

65

MANUAL DEFROST CYCLE DOES NOT OPERATE WHEN ‘‘DEFROST’’

 

SWITCH IS PRESSED. (CONT’D)

66

DEFROST CYCLE DOES NOT CANCEL AFTER PRESSING ‘‘CANCEL

 

DEFROST ’’ SWITCH

66

TROUBLESHOOTING PRODUCT BLENDER TANKS AND CARBONATOR . . .

66

CARBONATOR WATER PUMP MOTOR WILL NOT OPERATE

66

CARBONATOR WATER PUMP WILL NOT SHUT OFF

67

ERRATIC CARBONATOR WATER PUMP CYCLING

67

TROUBLESHOOTING DISPENSED PRODUCT

67

BRIX (WATER-TO-SYRUP) ‘‘RATIO’’ TOO LOW

67

BRIX (WATER-TO-SYRUP) ‘‘RATIO’’ TOO HIGH

67

IMPROPER PRODUCT DISPENSED

67

PRODUCT WILL NOT DISPENSE OUT OF DISPENSING VALVE, IN ONLY

 

SMALL AMOUNTS, OR ONLY LIQUID

67

FREEZE CYLINDER DOES NOT REFILL AT ALL TIMES WHEN

 

DISPENSING

67

FROZEN PRODUCT CONSISTENCY VARIES EXCESSIVELY

68

CYLINDER FREEZE-UP

68

WARRANTY

88

LIST OF FIGURES

 

FIGURE 1. FCB OVERCOUNTER POST-MIX DISPENSER

3

FIGURE 2. FLOW DIAGRAM

5

FIGURE 3. CONTROL PANEL ASS’Y

13

FIGURE 4. MASTER AND RELAY CIRCUIT BOARD

21

FIGURE 5. OPERATING CONTROLS

39

FIGURE 6. UNIT INTERNAL COMPONENTS

40

FIGURE 7. SELF-CLOSING DISPENSING VALVE

41

FIGURE 8. FREEZE CYLINDER CUTAWAY VIEW

44

FIGURE 9. SERVICING BEATER MOTOR DRIVE SHAFT/SEAL ASSEMBLY .

45

FIGURE 10. BEATERS AND SCRAPER BLADES INSTALLATION

46

FIGURE 11. LIQUID CHECK VALVE ASSEMBLY

53

FIGURE 12. WATER STRAINER SCREEN AND DOUBLE LIQUID CHECK

 

VALVE

56

FIGURE 13. CO2 GAS CHECK VALVE

57

FIGURE 14. CARBONATOR LIQUID LEVEL CONTROL SWITCH

 

ADJUSTMENT

59

FIGURE 15. REFRIGERATION FLOW DIAGRAM

60

FIGURE 16. WIRING DIAGRAM

61

FIGURE 17. OVERCOUNTER FCB POST-MIX DISPENSER

70

FIGURE 18. SECONDARY CO2 REGULATOR COMPONENTS

73

v

 

 

312028000

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Contents To the Installer Table of Contents Table of Contents cont’d Water Strainer Screen and Double Liquid Check Valve Programming Main Menu Selections Onto Message DisplayVIS Read Actual Viscosity Readout of Product Preparing Unit for SHIPPING, STORING, or RelocatingTroubleshooting Control Panel Switches and Fault Product Carbonation AdjustmentDaily Cleaning of Unit Sanitizing Syrup Systems ‘‘ERROR 1’’ or ‘‘ERROR 2’’ Fault Message Goes on DuringDefrost Cycle does not Cancel After Pressing ‘‘CANCEL Freeze Cylinder Automatic Defrost Cycle does notList of Figures Table of Contents cont’d General Description Unit DescriptionTheory of Operation AccessoriesService Tools Generic Flavor TabsDefrost Systems Manual Defrost SystemAutomatic Defrost System ‘‘SLEEP’’ Sleep Time ‘‘WAKE UP’’ Wake UP TimeFlow Diagram This page Left Blank Intentionally Unpacking and Inspection Identification of LOOSE-SHIPPED PartsElectrical Power Requirements Selecting LocationHZ Unit Installing Drip Tray Supports Item 7 and Item Installing UnitInstalling Leveling Legs Installing Drip Tray Drain Hose KIT ItemInstalling Primary CO2 Regulator Assembly on CO2 Cylinder Connecting CO2 Source Line to Unit CO2 Inlet LineConnecting City Plain Water Source Line to Unit Connecting Electrical Power Circuit to the UnitElectrical BOX Adjusting Product Blender Tanks Secondary CO2 Turning on Electrical Power to UnitAdjusting Primary CO2 Regulator Adjusting Carbonator Secondary CO2 RegulatorHidden Security Switch Message Display Control Panel ASS’YFilling Freeze Cylinders with Product Checking Unit for SYRUP, CO2, or Plain Water LeaksAdjusting Beater Motor Current Either Side Placing Unit in Operating LocationSetting Clock Time of DAY Programming Main Menu Selection Onto Message DisplayProgramming ‘‘DEFROST’’ Automatic Settings Into Unit Menu SelectionsMain Menu Selections Switch Function DIP Switch FunctionsProgramming ‘‘SLEEP’’ Sleep Time Into Unit Programming ‘‘WAKE UP’’ Wake UP Time Into Unit Programming Point of Sale Message DisplayAdjusting VIS SET Product Viscosity of Dispensed Product Master and Relay Circuit Board ‘‘VOLTAGE’’ Displayed Voltage Readout 312028000 Brix Totals Menu Commands DescriptionSyrup Minutes Side Gallons = a X Syrup MinutesDisplayed Error Conditions Programming Proper Refrigerant Type Into Unit ElectronicsDisplayed Error Conditions Control Panel ASS’Y Switches and Displayed Messages Control Panel ASS’Y SwitchesControl Panel Assembly Display Messages ‘‘SECURITY SWITCH.’’Freeze Cylinders Manual or Automatic Defrost Systems Product Sample Valves ‘‘SLEEP’’ Sleep Time OperationFaceplate Relief Valves Product Shutoff ValvesDispensed Product Conditions Syrup Flow RegulatorsDispensing Valves ‘‘OVERRUN’’, AS Applied to Frozen Carbonated BeveragesOperating Characteristics Operating UnitReplenishing Syrup Supply Product Flavor Change Cleaning and SanitizingCleaning Condenser Coil Checking CO2 SupplyAdjustments Adjusting ‘‘VIS SET’’ Product Viscosity of Dispensed Product Cleaning CO2 GAS Check Valves TOP Panel Preparing Unit for SHIPPING, STORING, or RelocatingPeriodic Inspection Back PanelOpening Front Access Door Opening and Closing Front Access DoorFront Access Panel Closing Front Access DoorOperating Controls Unit Internal Components SELF-CLOSING Dispensing Valve 312028000 Adjusting Plain Water Pressure Regulator Adjusting Carbonated Water Flow RateFreeze Cylinder Cutaway View Servicing Beater Motor Drive SHAFT/SEAL Assembly Beaters and Scraper Blades Installation Adjusting CO2 Regulators Adjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Product Carbonation Adjustment Daily Cleaning of UnitSanitizing Syrup Systems To disconnect soft drink tank from Unit syrup system 312028000 Yearly or After Water System Disruption Servicing Carbonator Water Pump Water Strainer ScreenLiquid Check Valve Assembly Servicing Carbonator Water Pump Double Liquid Check ValveReplenishing Syrup Supply Service and Maintenance Section Replenishing CO2 SupplySyrup Flavor Change Water Strainer Screen and Double Liquid Check Valve Serviced Replacing Freeze Cylinder Beater Drive MotorAdjusting Carbonator Tank Liquid Level Ments in Small IncrementsCarbonator Liquid Level Control Switch Adjustment Refrigeration Flow Diagram Wiring Diagram This page Left Blank Intentionally Troubleshooting Control Panel Switches and Fault Messages ALL Fault Messages not a Control Panel SwitchesPoorly Illuminated Display ONE or More Fault Cannot be Deactivated‘‘H2O OUT’’ Fault Message ALL Fault Message not‘‘CO2 OUT’’ Fault Message Fault Message Goes onTroubleshooting Product Blender Tanks and Carbonator Troubleshooting Dispensed Product Excessively Frozen ProductConsistency Varies FREEZE-UPIllustrated Parts Breakdown Unit Part NumbersOvercounter FCB POST-MIX Dispenser FCB POST-MIX Dispenser FCB POST-MIX Dispenser cont’d Name Secondary CO2 Regulator Components Secondary CO2 Regulator ASS’Y CO2 Regulator Assembly Blender and Tubing Components Tubing Assembly Carb Water Tubing Assembly Water Solenoid to Blender Solenoid Valve Assembly Blender Components Control BOX and Display Panel Components Faceplate Assembly Dispensing Valve Assembly Carbonator Components Carbonator Tank and Linkage Assembly Pump and Motor ASS’Y Beater Motor Drive SHAFT/SEAL ASS’Y Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800