Woods Equipment S30CD manual Operation, Principal Components, BREAK-IN of the Flail Shredder

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OPERATION

The Woods Flail Shredder is designed to pick up and shred crop and plant residue left in the field. Rotational power to the flails is provided by the tractor PTO.

Be familiar with the flail shredder before starting.

The owner is responsible for training operators in the safe operation of the flail shredder.

„Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace- ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319- 6637.) Failure to follow instructions or safety rules can result in serious injury or death.

„Never allow children or untrained persons to operate equipment.

„Make sure shields and guards are properly installed and in good condition. Replace if damaged.

„Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

„Never allow riders on power unit or attachment.

„Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pres- sure, set parking brake, stop engine, remove key, and unfasten seat belt.

„Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic- ing equipment.

„Keep bystanders away from equipment.

„Operate tractor PTO at the rpm speed stated in “Specifications” section.

CAUTION

„Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake,

and ensure all other controls are disengaged before starting power unit engine.

CAUTION

„Always comply with all state and local lighting and marking requirements.

„Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

PRINCIPAL COMPONENTS

The Woods Flail Shredder consists of a large rotating tube with swinging steel flails attached. The flails pick up or strike crop residue or trash and shred it. Rota- tional power to the drum is provided by the tractor PTO through a gearbox in the center of the machine.

For removing the center strip of crop residue, an optional hydraulically driven blade can be installed under the cover in the center of the machine.

The flail shredder is designed to be used as a semi- mounted, or 3-point mounted machine.

BREAK-IN OF THE FLAIL SHREDDER

The following should be observed when operating the unit for the first time:

After operating for 1/2 hour

1.Check all nuts, bolts, and other fasteners. Tighten to specifications given in the Bolt Torque Chart, page 59.

2.Tighten wheel bolts to specifications given in the Bolt Torque Chart, page 59.

3.Check that the flails are in good condition and swing freely.

4.Check oil level in the gearbox. Add oil if needed.

5.Check that the PTO driveline shield turns freely.

6.Lubricate all grease points.

After operating for 5 to 10 hours

1.Repeat Steps 1 through 5 above.

2.Follow regular service schedule as outlined in Lubrication Schedule, page 24.

14 Operation

MAN0943 (07/12/2011)

 

 

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Contents Flail Shredder Introduction To the DealerTable of Contents LEA EL InstructivoSpecifications Balance Statement General InformationPreparation SafetySafety Rules TrainingTransportation OperationMaintenance Storage Safety & Instructional Decals Replace Immediately If Damaged Peligro Advertencia Be CarefulOperator Record Operator SIGN-OFF RecordPrincipal Components OperationOperation BREAK-IN of the Flail ShredderPRE-OPERATION Check List HorsepowerTractor Weight Choosing the Correct TractorLoad Sensing Hydraulics 3-Point Models Only PTO Driveline LengthPoint Hitch Cut only the male end. Never cut the female end Attaching Shredder to TractorWith Quick Hitch Attachment Without Quick Hitch Attachment Removing Shredder from TractorFlail Knives Rubber Flaps or BeltingPreparing for Operation Flail HeightStarting the Shredder Setting Flail HeightSetting Caster Wheels Hazard Area CleaningStopping the Shredder Ground SpeedDo not exceed 20 MPH while transporting shredder Operation Lubricants Service & MaintenanceService & Maintenance GreasingDaily or every 8 hours of operation Every 25 hours of operationEvery 40 hours of operation Figure AnnuallyHours Lubrication Service Record Hours Serviced byHours or daily Gearbox leakage & Troubleshooting Gearbox OIL LeakageWheel Spacing Acceptable Oil LeakageReplacing Flail Knives Replacing Rubber Shield FlapsServicing Rotors Flail Tubes Removing ComponentsIf removing rotor drive coupling, use Loctite No Replacing ComponentsReplacing Stub Shaft Or equivalent and special high collar lockMounting Clutch to Shredder Removing the DrivelineRebuilding Overrunning Clutch Service & Maintenance Troubleshooting TroubleshootingContour Flail Patterns Worksheet for Contour Flail Patterns24’ Wheel Assembly AssemblyAssembly Dealer SET-UP InstructionsFloating Upper Mast Installed Point UnitsRubber Flap Installation Manual Storage Tube InstallationRubber Belting Installation ALL UnitsSafety Light Installation Safety Light Installed Wiring HarnessCenter CUT KIT Installation END TOW Hitch InstallationOptional Equipment Install Center Deflector Block ShreddedInstall Motor Housing Figure Assemble Motor and Blade FigureAssembly Hoses Motor Assembly InstalledConnect Hoses to Tractor Install Hose ClampsInstall Decals Remove Deflector KitPRE-DELIVERY Check List Dealer Check ListsDealer Check Lists Delivery Check ListParts Index Flail Shredder PartsCenter Drive Flail Shredder Frame Assembly Center Drive Flail Shredder Frame Assembly Parts List Part QTY DescriptionFlail Tube Assembly Left RightStrut and Caster Assembly END TOW and Safety Light Assembly Weasler 30K 3-POINT PTO Shaft with Automatic Clutch END TOW Assembly and Safety Light Part ListWeasler Automatic Clutch Center Drive Gearbox Rubber Belting Hydraulic Hose Assembly Rubber FlapAdvertencia Center Cutter KIT OptionalCenter Cutter KIT Parts List Center Deflector OptionalMetric Series Torque Chart Bolt Torque ChartSAE Series Torque Chart AppendixBolt Size Chart AbbreviationsIndex IndexWarranty Rev /3/2011 MAN0943 Woods Equipment Company