Woods Equipment S30CD manual Replacing Flail Knives, Replacing Rubber Shield Flaps

Page 30

7.Loosen mounting bolts on one wheel assembly.

8.Slide assembly along the frame tube to new position (see Figure 32).

9.Tighten mounting bolts to specified torque level.

5.Loosen and remove the worn knife and its opposite on the other side of the rotor. Discard worn knives and their mounting hardware.

6.Replace with new knives and mounting hardware (see Figure 33).

DP116

Figure 32. Positioning Wheel Assembly

10.Remove safety stands or blocks.

11.Lower and remove jack.

12.Repeat with other wheel assemblies.

REPLACING FLAIL KNIVES

„Do not handle knives with bare hands. Careless or improper handling may result in serious injury.

■Read Balance Statement, page 5, before replac- ing any knives.

The flail knives in pairs swing on a hardened bushing, designed to reduce wear, and are sandwiched between two steel spacers. The hardened bushing is bolted to the clip with a 1/2" NC carriage bolt and a flange lock nut.

1.Clear the area of any bystanders.

2.Shut off tractor, place all controls in neutral, set parking brake, remove key, and wait for all moving parts to stop.

3.Disconnect driveline and hydraulic lines from the tractor.

4.Place safety stands or large blocks under the frame.

DP13

Figure 33. Flail Replacement

NOTICE

■To maintain rotor balance, always replace oppo- site (180°) pairs of knives and mounting hardware.

7.Tighten flail mounting flange lock nut.

8.Replace additional worn flails following step 5 and step 6.

9.Remove safety stands or blocks from under frame.

10.Lower unit and remove jack.

11.Attach driveline and hydraulic line to tractor.

12.Refer to Balance Statement, page 5, for balance issues.

REPLACING RUBBER SHIELD FLAPS

Rubber shield flaps on the front of the unit deflect or prevent stones or debris from being ejected when oper- ating unit. Replace if damaged or missing to provide a safe work environment. To replace, follow this proce- dure:

1.Clear the area of bystanders, especially children.

2.Lower the unit to the ground, place all controls in neutral, shut off engine, set park brake, remove key, and wait for all moving parts to stop before dismounting.

NOTE: For 3-point hitch units, unhook to gain access to center flaps.

3.Remove 3/8" nut, washer and carriage bolt from each worn flap. (Replace any worn or damaged hardware. See page 51 for hardware sizes.)

30 Service & Maintenance

MAN0943 (07/12/2011)

 

 

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Contents Flail Shredder Introduction To the DealerTable of Contents LEA EL InstructivoSpecifications Balance Statement General InformationPreparation SafetySafety Rules TrainingTransportation OperationMaintenance Storage Safety & Instructional Decals Replace Immediately If DamagedPeligro Advertencia Be CarefulOperator Record Operator SIGN-OFF RecordPrincipal Components OperationOperation BREAK-IN of the Flail ShredderPRE-OPERATION Check List HorsepowerTractor Weight Choosing the Correct TractorPTO Driveline Length Point HitchLoad Sensing Hydraulics 3-Point Models Only Attaching Shredder to Tractor With Quick Hitch AttachmentCut only the male end. Never cut the female end Without Quick Hitch Attachment Removing Shredder from TractorFlail Knives Rubber Flaps or BeltingPreparing for Operation Flail HeightSetting Flail Height Setting Caster WheelsStarting the Shredder Hazard Area CleaningStopping the Shredder Ground SpeedDo not exceed 20 MPH while transporting shredder Operation Lubricants Service & MaintenanceService & Maintenance GreasingDaily or every 8 hours of operation Every 25 hours of operationEvery 40 hours of operation Figure Annually Lubrication Service Record Hours Serviced by Hours or daily Hours Gearbox leakage & Troubleshooting Gearbox OIL LeakageWheel Spacing Acceptable Oil LeakageReplacing Flail Knives Replacing Rubber Shield FlapsServicing Rotors Flail Tubes Removing ComponentsIf removing rotor drive coupling, use Loctite No Replacing ComponentsReplacing Stub Shaft Or equivalent and special high collar lockRemoving the Driveline Rebuilding Overrunning ClutchMounting Clutch to Shredder Service & Maintenance Troubleshooting TroubleshootingContour Flail Patterns Worksheet for Contour Flail Patterns24’ Wheel Assembly AssemblyAssembly Dealer SET-UP InstructionsFloating Upper Mast Installed Point UnitsRubber Flap Installation Manual Storage Tube InstallationRubber Belting Installation ALL UnitsSafety Light Installation Safety Light Installed Wiring HarnessCenter CUT KIT Installation END TOW Hitch InstallationOptional Equipment Install Center Deflector Block ShreddedInstall Motor Housing Figure Assemble Motor and Blade FigureAssembly Hoses Motor Assembly InstalledConnect Hoses to Tractor Install Hose ClampsInstall Decals Remove Deflector KitPRE-DELIVERY Check List Dealer Check ListsDealer Check Lists Delivery Check ListParts Index Flail Shredder PartsCenter Drive Flail Shredder Frame Assembly Center Drive Flail Shredder Frame Assembly Parts List Part QTY DescriptionFlail Tube Assembly Left RightStrut and Caster Assembly END TOW and Safety Light Assembly END TOW Assembly and Safety Light Part List Weasler Automatic ClutchWeasler 30K 3-POINT PTO Shaft with Automatic Clutch Center Drive Gearbox Rubber Belting Hydraulic Hose Assembly Rubber FlapAdvertencia Center Cutter KIT OptionalCenter Cutter KIT Parts List Center Deflector OptionalMetric Series Torque Chart Bolt Torque ChartSAE Series Torque Chart AppendixBolt Size Chart AbbreviationsIndex IndexWarranty Rev /3/2011 MAN0943 Woods Equipment Company
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