Multiquip operation manual Model DCA-600SSV

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OPERATION AND PARTS MANUAL

WHISPERWATTTM SERIES

MODEL DCA-600SSV

60 Hz GENERATOR

PARTS LIST NO. C4874303204

Revision #0 (07/13/07)

THIS MANUAL MUST ACCOMPANY

THE EQUIPMENT AT ALLTIMES.

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Contents Model DCA-600SSV Proposition 65WARNING Administrator Reporting Safety DefectsTable of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-600SSV Specifications Dimensions DCA-600SSV Dimensions TOP, Side and FrontHazard Symbols DCA-600SSV Safety Message Alert SymbolsThis generator, other property DCA-600SSV Safety Message Alert SymbolsBurns General SafetyDCA-600SSV Rules for Safe Operation Electrical SafetyGenerator Grounding Battery Safety Maintenance SafetyDCA-600SSV Rules for Safe Operation Towing & Transporting SafetyEmergencies DCA-600SSV Generator Decals Machine Safety DecalsDCA-600SSV Generator Decals 16 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV Generator Decals Typical Generator Grounding Application DCA-600SSV InstallationMounting Outdoor InstallationDCA-600SSV General Information Generator Major Components DCA-600SSV Major ComponentsPilot Lamp Indicates that the generator is working properly DCA-600SSV Generator Control PanelDCA-600SSV Generator Control Panel When the circuitLamp will be turned OFF Be turned onDCA-600SSV Engine Operating Panel Will stop the engine automatically DCA-600SSV Engine Operating PanelOutput Terminal Familiarization DCA-600SSV Outputterminal Familiarization120VAC Gfci Receptacles DCA-600SSV Output Terminal Panel FamiliarizationMaximum Power Output KW Connecting LoadsDCA-600SSV Output Terminal Panel Familiarization Over Current RelayThree Phase Load Single Phase LoadDCA-600SSV- Load Application Voltage Change-Over Board Generator OutputVoltagesMaximum Amps Rated Maximum AmpsAC Ammeter Gauge Reading DCA-600SSV Generator OUTPUTS/GAUGE ReadingACVoltmeter Gauge Reading Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel Connections3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages3Ø-480V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel Connections1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesCircuit Breakers DCA-600SSV SetupLubrication Oil Refueling Refueling ProcedureFuel from the secondary inner 36 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Cleaning the Radiator DCA-600SSV- SetupAir Cleaner Fan Belt Tension Operation Freezing WeatherBattery Cable Installation BatteryWiring AlternatorGenerator and Control Panel DCA-600SSV GEN. START-UP Procedure ManualPlace the engine speed switch in the LOW position Figure DCA-600SSV- Generator START-UP Procedure ManualVerify that the main circuit breaker on lamp is lit on DCA-600SSV- Generator START-UP Procedure ManualSet the engine speed switch to the High position DCA-600SSV Generator START-UP Procedure Auto ModeNormal Shutdown Procedure DCA-600SSV Generator SHUT-DOWN ProcedureEmergency Shutdown Procedure Air Cleaner DCA-600SSV MaintenanceAir Cleaner with Dust Indicator General InspectionCleaning Inside the Fuel Tank Service DailyCleaning the Fuel Strainer Fuel AdditionAir Removal Radiator CleaningCheck Oil Level Replacing Oil FilterTo ensure adequate starting Battery Charger & Jacket Water Heater Power ConnectionsDCA-600SSV -TRAILER Brakes Maintenance Tires/Wheels/Lug Nuts DCA-600SSV -TRAILER MaintenanceTire Wear/Inflation SuspensionStart all wheel lug nuts by hand Lug Nut Torque RequirementsLug nuts Trailer Wiring Diagram 5-Pin DCA-600SSV -TRAILER-WIRING DiagramDCA-600SSV -TRAILER-WIRING Diagram Generator Wiring Diagram DCA-600SSV -GENERATORWIRING DiagramMain Circuit Breaker Wiring Diagram DCA-600SSV Generator Wiring Diagram Main BreakerDCA-600SSV Enginewiring Diagram DCA-600SSV -TROUBLESHOOTING Engine Smooth DCA-600SSV -TROUBLESHOOTING EngineGenerator Troubleshooting DCA-600SSV -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-600SSV -TROUBLESHOOTING Engine ControllerExample Error Code DCA-600SSV-TROUBLESHOOTING Diagnostic LampMethod of Operation For a complete understandingDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV- Explanation of Code in Remarks Column Sample Parts ListDCA-600SSV w/SA6D170AE-1VOLVO Engine DCA-600SSV Suggested Spare PartsQty Description DCA-600SSV Generator Assy 8171020004 06018423668171020504 8461070002DCA-600SSV Generator ASSY. 8461312004 74313100030016308095 11A 0040008000DCA-600SSV Control BOX Assy 0601806153 C42140016020017108020 C4261506003DCA-600SSV Control BOX ASSY. 7431861113 39-C 00412140007431852104 001710803572 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 8481814503 0605010502C4214300904 0601850349DCA-600SSV Engine and Radiator Assy 0602015240 C49242002840602015241 0602046623DCA-600SSV Engine and Radiator ASSY. 0019206025 01500000180130404000 0130204000DCA-600SSV Engine Operating Panel Assy 0017112030 C4484002102C4352102203 8085182004DCA-600SSV Outputterminal Assy 7521860504 C42317006037521850504 0010112040DCA-600SSV Outputterminal ASSY. 32-1 0221200150 C32616007040017106030 0601812598DCA-600SSV Battery Assy C9109100704 01687190520805007804 0805006504DCA-600SSV Muffler Assy 0019210020 C4331100802C4334200904 0019210030DCA-600SSV Fueltank Assy 0845500104 C43640022030810105400 0264100505DCA-600SSV Enclosure #1 Assy 3875116304 C4414003302C4414100204 C4414100304DCA-600SSV Enclosure #1 ASSY. 35B 0040020000 35A 003002000035C 0041220000 C4434200103DCA-600SSV Enclosure #2 Assy 3875151004 C44440013030207106000 C4444000103DCA-600SSV Enclosure #2 ASSY. 42A C4494501604 C4464202403C4464202503 43A C4494501604DCA-600SSV Enclosure #3 Assy 0019110070 C44542060030042310000 0042410000DCA-600SSV Rubber Seal Assy 0228901440 02292016500228901670 0228901020DCA-600SSV Nameplate and Decals 0800520904 08005201000800520814 0800564004104 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 6360620004 13206209040840607104 0800615102Freightpolicy Terms and Conditions of Sale PartsDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Heres HOW to GET Help