Multiquip DCA-600SSV operation manual Table of Contents

Page 4

MQ Power DCA-600SSV 60 Hz AC Generator

California Proposition 65 Warning

2

Reporting Safet Defects

3

Table of Contents

4

Parts Ordering Procedures

5

Specifications

6

Dimensions (Top, Side, Front)

7

Safety Alert Messages Symbols

8-9

Rules for Safe Operation

10-13

Generator Decals

14-17

Installation

18-19

General Information

20

Major Components

21

Generator Control Panel

22-23

Engine Operating Panel

24-25

Output Terminal Panel Familiarization

26-28

Load Application

29

Generator Outputs

30

Generator Outputs/Gauge Reading

31

Output Terminal Panel Connections

32-33

Pre Setup

34-38

Generator Start-up Procedure ( Manual MPEC)

39-41

Generator Start-up Procedure (Auto MPEC)

42

Generator Shutdown Procedure

43

Maintenance (Engine)

44-47

Maintenance (Trailer)

48-50

Trailer Wiring Diagram

51-52

Generator Wiring Diagram

53

Generator Wiring Diagram (Main Breaker)

54

Engine Wiring Diagram

55-56

Engine Troubleshooting

57-58

Generator Troubleshooting

59

Engine Contoller Troubleshooting (MPEC)

60

Troubleshooting Diagnostic Lamp

61

Explanation of Codes in Remarks Column

62

Suggested Spare Parts

63

TABLE OF CONTENTS

COMPONENT DRAWINGS

Generator Assembly

64-67

Control Box Assembly

68-73

Engine Radiator Assembly

74-77

Engine Operating Panel Assembly

78-79

Output Terminal Assembly

80-83

Battery Assembly

84-85

Muffler Assembly

86-87

Fuel Tank Assembly

88-89

Enclosure #1 Assembly

90-93

Enclosure #2 Assembly

94-97

Enclosure #3 Assembly

98-99

Enclosure (Rubber Seals)

100-101

Nameplate and Decals

102-105

Terms and Conditions Of Sale — Parts

106

Specification and part

NOTE number are subject to change without notice.

PAGE 4 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)

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Contents Model DCA-600SSV Proposition 65WARNING Reporting Safety Defects AdministratorTable of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-600SSV Specifications DCA-600SSV Dimensions TOP, Side and Front DimensionsDCA-600SSV Safety Message Alert Symbols Hazard SymbolsDCA-600SSV Safety Message Alert Symbols This generator, other propertyGeneral Safety BurnsDCA-600SSV Rules for Safe Operation Electrical SafetyGenerator Grounding Maintenance Safety Battery SafetyDCA-600SSV Rules for Safe Operation Towing & Transporting SafetyEmergencies Machine Safety Decals DCA-600SSV Generator DecalsDCA-600SSV Generator Decals 16 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV Generator Decals DCA-600SSV Installation Typical Generator Grounding ApplicationOutdoor Installation MountingDCA-600SSV General Information DCA-600SSV Major Components Generator Major ComponentsDCA-600SSV Generator Control Panel Pilot Lamp Indicates that the generator is working properlyWhen the circuit DCA-600SSV Generator Control PanelLamp will be turned OFF Be turned onDCA-600SSV Engine Operating Panel DCA-600SSV Engine Operating Panel Will stop the engine automaticallyDCA-600SSV Outputterminal Familiarization Output Terminal FamiliarizationDCA-600SSV Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Maximum Power Output KWDCA-600SSV Output Terminal Panel Familiarization Over Current RelayThree Phase Load Single Phase LoadDCA-600SSV- Load Application Generator OutputVoltages Voltage Change-Over BoardMaximum Amps Rated Maximum AmpsAC Ammeter Gauge Reading DCA-600SSV Generator OUTPUTS/GAUGE ReadingACVoltmeter Gauge Reading DCA-600SSV Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-600SSV Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesCircuit Breakers DCA-600SSV SetupLubrication Oil Refueling Refueling ProcedureFuel from the secondary inner 36 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV- Setup Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation Freezing WeatherBattery Battery Cable InstallationWiring AlternatorDCA-600SSV GEN. START-UP Procedure Manual Generator and Control PanelDCA-600SSV- Generator START-UP Procedure Manual Place the engine speed switch in the LOW position FigureDCA-600SSV- Generator START-UP Procedure Manual Verify that the main circuit breaker on lamp is lit onDCA-600SSV Generator START-UP Procedure Auto Mode Set the engine speed switch to the High positionNormal Shutdown Procedure DCA-600SSV Generator SHUT-DOWN ProcedureEmergency Shutdown Procedure DCA-600SSV Maintenance Air CleanerAir Cleaner with Dust Indicator General InspectionService Daily Cleaning Inside the Fuel TankCleaning the Fuel Strainer Fuel AdditionRadiator Cleaning Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger & Jacket Water Heater Power Connections To ensure adequate startingDCA-600SSV -TRAILER Brakes Maintenance DCA-600SSV -TRAILER Maintenance Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionStart all wheel lug nuts by hand Lug Nut Torque RequirementsLug nuts DCA-600SSV -TRAILER-WIRING Diagram Trailer Wiring Diagram 5-PinDCA-600SSV -TRAILER-WIRING Diagram DCA-600SSV -GENERATORWIRING Diagram Generator Wiring DiagramDCA-600SSV Generator Wiring Diagram Main Breaker Main Circuit Breaker Wiring DiagramDCA-600SSV Enginewiring Diagram DCA-600SSV -TROUBLESHOOTING Engine DCA-600SSV -TROUBLESHOOTING Engine SmoothDCA-600SSV -TROUBLESHOOTING Generator Generator TroubleshootingDCA-600SSV -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-600SSV-TROUBLESHOOTING Diagnostic Lamp Example Error CodeMethod of Operation For a complete understandingDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Sample Parts List DCA-600SSV- Explanation of Code in Remarks ColumnDCA-600SSV w/SA6D170AE-1VOLVO Engine DCA-600SSV Suggested Spare PartsQty Description DCA-600SSV Generator Assy 0601842366 81710200048171020504 8461070002DCA-600SSV Generator ASSY. 7431310003 84613120040016308095 11A 0040008000DCA-600SSV Control BOX Assy C4214001602 06018061530017108020 C4261506003DCA-600SSV Control BOX ASSY. 39-C 0041214000 74318611137431852104 001710803572 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 0605010502 8481814503C4214300904 0601850349DCA-600SSV Engine and Radiator Assy C4924200284 06020152400602015241 0602046623DCA-600SSV Engine and Radiator ASSY. 0150000018 00192060250130404000 0130204000DCA-600SSV Engine Operating Panel Assy C4484002102 0017112030C4352102203 8085182004DCA-600SSV Outputterminal Assy C4231700603 75218605047521850504 0010112040DCA-600SSV Outputterminal ASSY. C3261600704 32-1 02212001500017106030 0601812598DCA-600SSV Battery Assy 0168719052 C91091007040805007804 0805006504DCA-600SSV Muffler Assy C4331100802 0019210020C4334200904 0019210030DCA-600SSV Fueltank Assy C4364002203 08455001040810105400 0264100505DCA-600SSV Enclosure #1 Assy C4414003302 3875116304C4414100204 C4414100304DCA-600SSV Enclosure #1 ASSY. 35A 0030020000 35B 004002000035C 0041220000 C4434200103DCA-600SSV Enclosure #2 Assy C4444001303 38751510040207106000 C4444000103DCA-600SSV Enclosure #2 ASSY. C4464202403 42A C4494501604C4464202503 43A C4494501604DCA-600SSV Enclosure #3 Assy C4454206003 00191100700042310000 0042410000DCA-600SSV Rubber Seal Assy 0229201650 02289014400228901670 0228901020DCA-600SSV Nameplate and Decals 0800520100 08005209040800520814 0800564004104 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 1320620904 63606200040840607104 0800615102Terms and Conditions of Sale Parts FreightpolicyDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Heres HOW to GET Help