Multiquip DCA-600SSV GEN. START-UP Procedure Manual, Generator and Control Panel

Page 39

DCA-600SSV — GEN. START-UP PROCEDURE (MANUAL)

BEFORE STARTING

CAUTION - LETHAL EXHAUST HAZARD

The engine's exhaust contains harmful emissions.

ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel.

If applicable perform the following:

Apply commercial power to the internal battery charger receptacle (to ensure good starting) via commercial power. An external power cord will be required.This capability is an option.

Apply commercial power to the jacket water heater receptacle (not necessary for warm climates) via commercial power.An external power cord will be required.This capability is an option.

Generator and Control Panel

WARNING - STARTINGTHE GENERATOR

NEVER! manually start the engine with the main, GFCI or auxiliary circuit breakers in the ON (closed) position.

1. Press the main circuit breaker “OFF” switch (Figure 40).

Figure 40. Main Circuit Breaker OFF Switch

2.Verifythatthemain circuit breaker “OFF” lamp (Figure 41) is lit (ON).

3.Place the G.F.C.I. andaux.circuitbreakers(Figure42) in the “OFF” position prior to starting the engine.

Figure 42. GFCI and Auxiliary

Circuit Breakers (OFF)

4.Connect the load to the UVWO terminals or auxiliary receptacles as shown in Figure 43. These load connection points can be found on the output terminal panel. To gain access to the UVWO terminals or other power receptacles, unlock the access cover and lift the door.

5.Tighten the UVWO terminal nuts securely to prevent load wires from slipping out.

Figure 43. Load Connections

6. Close all engine enclosure doors (Figure 44).

Figure 41. Main Circuit Breaker OFF Lamp

CORRECT

INCORRECT

 

Figure 44. Engine Enclosure Doors

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 39

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Contents Model DCA-600SSV Proposition 65WARNING Administrator Reporting Safety DefectsTable of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-600SSV Specifications Dimensions DCA-600SSV Dimensions TOP, Side and FrontHazard Symbols DCA-600SSV Safety Message Alert SymbolsThis generator, other property DCA-600SSV Safety Message Alert SymbolsBurns General SafetyElectrical Safety DCA-600SSV Rules for Safe OperationGenerator Grounding Battery Safety Maintenance SafetyTowing & Transporting Safety DCA-600SSV Rules for Safe OperationEmergencies DCA-600SSV Generator Decals Machine Safety DecalsDCA-600SSV Generator Decals 16 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV Generator Decals Typical Generator Grounding Application DCA-600SSV InstallationMounting Outdoor InstallationDCA-600SSV General Information Generator Major Components DCA-600SSV Major ComponentsPilot Lamp Indicates that the generator is working properly DCA-600SSV Generator Control PanelBe turned on When the circuitDCA-600SSV Generator Control Panel Lamp will be turned OFFDCA-600SSV Engine Operating Panel Will stop the engine automatically DCA-600SSV Engine Operating PanelOutput Terminal Familiarization DCA-600SSV Outputterminal Familiarization120VAC Gfci Receptacles DCA-600SSV Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsMaximum Power Output KW DCA-600SSV Output Terminal Panel FamiliarizationSingle Phase Load Three Phase LoadDCA-600SSV- Load Application Rated Maximum Amps Generator OutputVoltagesVoltage Change-Over Board Maximum AmpsDCA-600SSV Generator OUTPUTS/GAUGE Reading AC Ammeter Gauge ReadingACVoltmeter Gauge Reading 1Ø-240V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output VoltagesDCA-600SSV Setup Circuit BreakersLubrication Oil Refueling Procedure RefuelingFuel from the secondary inner 36 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Operation Freezing Weather DCA-600SSV- SetupCleaning the Radiator Air Cleaner Fan Belt TensionAlternator BatteryBattery Cable Installation WiringGenerator and Control Panel DCA-600SSV GEN. START-UP Procedure ManualPlace the engine speed switch in the LOW position Figure DCA-600SSV- Generator START-UP Procedure ManualVerify that the main circuit breaker on lamp is lit on DCA-600SSV- Generator START-UP Procedure ManualSet the engine speed switch to the High position DCA-600SSV Generator START-UP Procedure Auto ModeDCA-600SSV Generator SHUT-DOWN Procedure Normal Shutdown ProcedureEmergency Shutdown Procedure General Inspection DCA-600SSV MaintenanceAir Cleaner Air Cleaner with Dust IndicatorFuel Addition Service DailyCleaning Inside the Fuel Tank Cleaning the Fuel StrainerReplacing Oil Filter Radiator CleaningAir Removal Check Oil LevelTo ensure adequate starting Battery Charger & Jacket Water Heater Power ConnectionsDCA-600SSV -TRAILER Brakes Maintenance Suspension DCA-600SSV -TRAILER MaintenanceTires/Wheels/Lug Nuts Tire Wear/InflationLug Nut Torque Requirements Start all wheel lug nuts by handLug nuts Trailer Wiring Diagram 5-Pin DCA-600SSV -TRAILER-WIRING DiagramDCA-600SSV -TRAILER-WIRING Diagram Generator Wiring Diagram DCA-600SSV -GENERATORWIRING DiagramMain Circuit Breaker Wiring Diagram DCA-600SSV Generator Wiring Diagram Main BreakerDCA-600SSV Enginewiring Diagram DCA-600SSV -TROUBLESHOOTING Engine Smooth DCA-600SSV -TROUBLESHOOTING EngineGenerator Troubleshooting DCA-600SSV -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-600SSV -TROUBLESHOOTING Engine ControllerFor a complete understanding DCA-600SSV-TROUBLESHOOTING Diagnostic LampExample Error Code Method of OperationDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV- Explanation of Code in Remarks Column Sample Parts ListDCA-600SSV Suggested Spare Parts DCA-600SSV w/SA6D170AE-1VOLVO EngineQty Description DCA-600SSV Generator Assy 8461070002 06018423668171020004 8171020504DCA-600SSV Generator ASSY. 11A 0040008000 74313100038461312004 0016308095DCA-600SSV Control BOX Assy C4261506003 C42140016020601806153 0017108020DCA-600SSV Control BOX ASSY. 0017108035 39-C 00412140007431861113 743185210472 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 0601850349 06050105028481814503 C4214300904DCA-600SSV Engine and Radiator Assy 0602046623 C49242002840602015240 0602015241DCA-600SSV Engine and Radiator ASSY. 0130204000 01500000180019206025 0130404000DCA-600SSV Engine Operating Panel Assy 8085182004 C44840021020017112030 C4352102203DCA-600SSV Outputterminal Assy 0010112040 C42317006037521860504 7521850504DCA-600SSV Outputterminal ASSY. 0601812598 C326160070432-1 0221200150 0017106030DCA-600SSV Battery Assy 0805006504 0168719052C9109100704 0805007804DCA-600SSV Muffler Assy 0019210030 C43311008020019210020 C4334200904DCA-600SSV Fueltank Assy 0264100505 C43640022030845500104 0810105400DCA-600SSV Enclosure #1 Assy C4414100304 C44140033023875116304 C4414100204DCA-600SSV Enclosure #1 ASSY. C4434200103 35A 003002000035B 0040020000 35C 0041220000DCA-600SSV Enclosure #2 Assy C4444000103 C44440013033875151004 0207106000DCA-600SSV Enclosure #2 ASSY. 43A C4494501604 C446420240342A C4494501604 C4464202503DCA-600SSV Enclosure #3 Assy 0042410000 C44542060030019110070 0042310000DCA-600SSV Rubber Seal Assy 0228901020 02292016500228901440 0228901670DCA-600SSV Nameplate and Decals 0800564004 08005201000800520904 0800520814104 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 0800615102 13206209046360620004 0840607104Freightpolicy Terms and Conditions of Sale PartsDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Heres HOW to GET Help