Multiquip DCA-600SSV Air Removal, Check Oil Level, Replacing Oil Filter, Radiator Cleaning

Page 46

Air Removal

If air enters the fuel injection system of a diesel engine, starting becomes impossible. After running out of fuel, or after disassembling the fuel system, bleed the system according to the following procedure.See the VOLVO Engine Manual for details.

To restart after running out of fuel, turn the switch to the “ON” position for 15-30 seconds. Try again, if needed. This unit is equipped with an automatic air bleeding system.

Check Oil Level

Check the crankcase oil level prior to each use, or when the fuel tank is filled. Insufficient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be between the two notches on the dipstick as shown in Figure 29.

Replacing Oil Filter

Remove the old oil filter.

Apply a film of oil to the gasket on the new oil filter.

Install the new oil filter.

After the oil cartridge has been replaced, the engine oil will drop slightly. Run the engine for a while and check for leaks before adding more oil if needed. Clean excessive oil from engine.

DCA-600SSV — MAINTENANCE

WARNING - BURN HAZARDS

Allow engine to cool when flushing out radiator. Flushing the radiator while hot could cause serious burns from water or steam.

Radiator Cleaning

The radiator (Figure 70) should be sprayed (cleaned) with a high pressure washer when excessive amouts of dirt and debris have accumulated on the cooling fins or tube.When using a high pressure washer, stand at least 5 feet (1.5 meters) away from the radiator to prevent damage to the fins and tube.

Flushing Out Radiator and Replacing Coolant

Open both cocks located at the crankcase side and at the lower part of the radiator and drain coolant. Open the radiator cap while draining. Remove the overflow tank and drain.

Check hoses for softening and kinks. Check clamps for signs of leakage.

Tighten both cocks and replace the overflow tank.

Replace with coolant as recommended by the engine manufaturer.

Close radiator cap tightly.

Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed. DO NOT clean radiator core with any objects, such as a screwdriver.

Figure 70. Air Cleaner/Indicator

Generator Storage

For longe term storage of the generator the following is recommended:

Fill the fuel tank completely. Treat with a fuel stabilizer if necessary.

Completely drain the oil from the crankcase and refill if necessary with fresh oil.

Clean the entire generator, internal and external.

Cover the generating set and store in a clean, dry place.

Disconnect the battery.

Make sure engine coolant is at proper level.

If generator is mounted on a trailer, jack trailer up and place on blocks so tires do not touch the ground or block and completely remove the tires.

PAGE 46 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)

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Contents Model DCA-600SSV Proposition 65WARNING Reporting Safety Defects AdministratorTable of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-600SSV Specifications DCA-600SSV Dimensions TOP, Side and Front DimensionsDCA-600SSV Safety Message Alert Symbols Hazard SymbolsDCA-600SSV Safety Message Alert Symbols This generator, other propertyGeneral Safety BurnsDCA-600SSV Rules for Safe Operation Electrical SafetyGenerator Grounding Maintenance Safety Battery SafetyDCA-600SSV Rules for Safe Operation Towing & Transporting SafetyEmergencies Machine Safety Decals DCA-600SSV Generator DecalsDCA-600SSV Generator Decals 16 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV Generator Decals DCA-600SSV Installation Typical Generator Grounding ApplicationOutdoor Installation MountingDCA-600SSV General Information DCA-600SSV Major Components Generator Major ComponentsDCA-600SSV Generator Control Panel Pilot Lamp Indicates that the generator is working properlyLamp will be turned OFF When the circuitDCA-600SSV Generator Control Panel Be turned onDCA-600SSV Engine Operating Panel DCA-600SSV Engine Operating Panel Will stop the engine automaticallyDCA-600SSV Outputterminal Familiarization Output Terminal FamiliarizationDCA-600SSV Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesDCA-600SSV Output Terminal Panel Familiarization Connecting LoadsMaximum Power Output KW Over Current RelayThree Phase Load Single Phase LoadDCA-600SSV- Load Application Maximum Amps Generator OutputVoltagesVoltage Change-Over Board Rated Maximum AmpsAC Ammeter Gauge Reading DCA-600SSV Generator OUTPUTS/GAUGE ReadingACVoltmeter Gauge Reading 3Ø-240V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesCircuit Breakers DCA-600SSV SetupLubrication Oil Refueling Refueling ProcedureFuel from the secondary inner 36 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Air Cleaner Fan Belt Tension DCA-600SSV- SetupCleaning the Radiator Operation Freezing WeatherWiring BatteryBattery Cable Installation AlternatorDCA-600SSV GEN. START-UP Procedure Manual Generator and Control PanelDCA-600SSV- Generator START-UP Procedure Manual Place the engine speed switch in the LOW position FigureDCA-600SSV- Generator START-UP Procedure Manual Verify that the main circuit breaker on lamp is lit onDCA-600SSV Generator START-UP Procedure Auto Mode Set the engine speed switch to the High positionNormal Shutdown Procedure DCA-600SSV Generator SHUT-DOWN ProcedureEmergency Shutdown Procedure Air Cleaner with Dust Indicator DCA-600SSV MaintenanceAir Cleaner General InspectionCleaning the Fuel Strainer Service DailyCleaning Inside the Fuel Tank Fuel AdditionCheck Oil Level Radiator CleaningAir Removal Replacing Oil FilterBattery Charger & Jacket Water Heater Power Connections To ensure adequate startingDCA-600SSV -TRAILER Brakes Maintenance Tire Wear/Inflation DCA-600SSV -TRAILER MaintenanceTires/Wheels/Lug Nuts SuspensionStart all wheel lug nuts by hand Lug Nut Torque RequirementsLug nuts DCA-600SSV -TRAILER-WIRING Diagram Trailer Wiring Diagram 5-PinDCA-600SSV -TRAILER-WIRING Diagram DCA-600SSV -GENERATORWIRING Diagram Generator Wiring DiagramDCA-600SSV Generator Wiring Diagram Main Breaker Main Circuit Breaker Wiring DiagramDCA-600SSV Enginewiring Diagram DCA-600SSV -TROUBLESHOOTING Engine DCA-600SSV -TROUBLESHOOTING Engine SmoothDCA-600SSV -TROUBLESHOOTING Generator Generator TroubleshootingDCA-600SSV -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecMethod of Operation DCA-600SSV-TROUBLESHOOTING Diagnostic LampExample Error Code For a complete understandingDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Sample Parts List DCA-600SSV- Explanation of Code in Remarks ColumnDCA-600SSV w/SA6D170AE-1VOLVO Engine DCA-600SSV Suggested Spare PartsQty Description DCA-600SSV Generator Assy 8171020504 06018423668171020004 8461070002DCA-600SSV Generator ASSY. 0016308095 74313100038461312004 11A 0040008000DCA-600SSV Control BOX Assy 0017108020 C42140016020601806153 C4261506003DCA-600SSV Control BOX ASSY. 7431852104 39-C 00412140007431861113 001710803572 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 C4214300904 06050105028481814503 0601850349DCA-600SSV Engine and Radiator Assy 0602015241 C49242002840602015240 0602046623DCA-600SSV Engine and Radiator ASSY. 0130404000 01500000180019206025 0130204000DCA-600SSV Engine Operating Panel Assy C4352102203 C44840021020017112030 8085182004DCA-600SSV Outputterminal Assy 7521850504 C42317006037521860504 0010112040DCA-600SSV Outputterminal ASSY. 0017106030 C326160070432-1 0221200150 0601812598DCA-600SSV Battery Assy 0805007804 0168719052C9109100704 0805006504DCA-600SSV Muffler Assy C4334200904 C43311008020019210020 0019210030DCA-600SSV Fueltank Assy 0810105400 C43640022030845500104 0264100505DCA-600SSV Enclosure #1 Assy C4414100204 C44140033023875116304 C4414100304DCA-600SSV Enclosure #1 ASSY. 35C 0041220000 35A 003002000035B 0040020000 C4434200103DCA-600SSV Enclosure #2 Assy 0207106000 C44440013033875151004 C4444000103DCA-600SSV Enclosure #2 ASSY. C4464202503 C446420240342A C4494501604 43A C4494501604DCA-600SSV Enclosure #3 Assy 0042310000 C44542060030019110070 0042410000DCA-600SSV Rubber Seal Assy 0228901670 02292016500228901440 0228901020DCA-600SSV Nameplate and Decals 0800520814 08005201000800520904 0800564004104 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 0840607104 13206209046360620004 0800615102Terms and Conditions of Sale Parts FreightpolicyDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Heres HOW to GET Help