Multiquip operation manual DCA-600SSV Operation and Parts Manual REV. #0 07/13/09

Page 36

DCA-600SSV — SETUP

3. NEVER overfill trailer fuel tank – It is important to 5. Figure 36 below reflects a full fuel system. read the trailer fuel gauge when filling trailer fuel tank.

DO NOT wait for fuel to rise in filler neck. SeeFigure34.

Figure 34. Full Trailer Tank

Figure 36. Full Fuel System

CAUTION - REFUELINGTHE GENERATOR

DO NOT OVER-FILLfuel system. Leave room for fuel expansion . Fuel expands when heated (Figure 36).

4.Once the trailer tank is full, the secondary inner tank can be filled (See Figure 35). Notice how the trailer filler tube level rises when the internal tank is filled.

Figure 35. Filling Secondary Internal Fuel Tank

6.Fuel from the engine return line will drain into the secondary internal fuel tank. This fuel will eventually drain into the primary trailer tank in order to return to the engine.

CAUTION - REFUELING SECONDARY FUELTANK

It is recommended to only fill the internal secondary take to 3/ 4 full in order to allow for fuel return, fuel expansion, and to avoid spillage. See Figure 37 for fuel expansion.

Figure 37. Fuel Expansion

PAGE 36 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)

Image 36
Contents Model DCA-600SSV Proposition 65WARNING Reporting Safety Defects AdministratorTable of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-600SSV Specifications DCA-600SSV Dimensions TOP, Side and Front DimensionsDCA-600SSV Safety Message Alert Symbols Hazard SymbolsDCA-600SSV Safety Message Alert Symbols This generator, other propertyGeneral Safety BurnsElectrical Safety DCA-600SSV Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing & Transporting Safety DCA-600SSV Rules for Safe OperationEmergencies Machine Safety Decals DCA-600SSV Generator DecalsDCA-600SSV Generator Decals 16 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV Generator Decals DCA-600SSV Installation Typical Generator Grounding ApplicationOutdoor Installation MountingDCA-600SSV General Information DCA-600SSV Major Components Generator Major ComponentsDCA-600SSV Generator Control Panel Pilot Lamp Indicates that the generator is working properlyWhen the circuit DCA-600SSV Generator Control PanelLamp will be turned OFF Be turned onDCA-600SSV Engine Operating Panel DCA-600SSV Engine Operating Panel Will stop the engine automaticallyDCA-600SSV Outputterminal Familiarization Output Terminal FamiliarizationDCA-600SSV Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Maximum Power Output KWDCA-600SSV Output Terminal Panel Familiarization Over Current RelaySingle Phase Load Three Phase LoadDCA-600SSV- Load Application Generator OutputVoltages Voltage Change-Over BoardMaximum Amps Rated Maximum AmpsDCA-600SSV Generator OUTPUTS/GAUGE Reading AC Ammeter Gauge ReadingACVoltmeter Gauge Reading DCA-600SSV Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-600SSV Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesDCA-600SSV Setup Circuit BreakersLubrication Oil Refueling Procedure RefuelingFuel from the secondary inner 36 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV- Setup Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation Freezing WeatherBattery Battery Cable InstallationWiring AlternatorDCA-600SSV GEN. START-UP Procedure Manual Generator and Control PanelDCA-600SSV- Generator START-UP Procedure Manual Place the engine speed switch in the LOW position FigureDCA-600SSV- Generator START-UP Procedure Manual Verify that the main circuit breaker on lamp is lit onDCA-600SSV Generator START-UP Procedure Auto Mode Set the engine speed switch to the High positionDCA-600SSV Generator SHUT-DOWN Procedure Normal Shutdown ProcedureEmergency Shutdown Procedure DCA-600SSV Maintenance Air CleanerAir Cleaner with Dust Indicator General InspectionService Daily Cleaning Inside the Fuel TankCleaning the Fuel Strainer Fuel AdditionRadiator Cleaning Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger & Jacket Water Heater Power Connections To ensure adequate startingDCA-600SSV -TRAILER Brakes Maintenance DCA-600SSV -TRAILER Maintenance Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handLug nuts DCA-600SSV -TRAILER-WIRING Diagram Trailer Wiring Diagram 5-PinDCA-600SSV -TRAILER-WIRING Diagram DCA-600SSV -GENERATORWIRING Diagram Generator Wiring DiagramDCA-600SSV Generator Wiring Diagram Main Breaker Main Circuit Breaker Wiring DiagramDCA-600SSV Enginewiring Diagram DCA-600SSV -TROUBLESHOOTING Engine DCA-600SSV -TROUBLESHOOTING Engine SmoothDCA-600SSV -TROUBLESHOOTING Generator Generator TroubleshootingDCA-600SSV -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-600SSV-TROUBLESHOOTING Diagnostic Lamp Example Error CodeMethod of Operation For a complete understandingDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Sample Parts List DCA-600SSV- Explanation of Code in Remarks ColumnDCA-600SSV Suggested Spare Parts DCA-600SSV w/SA6D170AE-1VOLVO EngineQty Description DCA-600SSV Generator Assy 0601842366 81710200048171020504 8461070002DCA-600SSV Generator ASSY. 7431310003 84613120040016308095 11A 0040008000DCA-600SSV Control BOX Assy C4214001602 06018061530017108020 C4261506003DCA-600SSV Control BOX ASSY. 39-C 0041214000 74318611137431852104 001710803572 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 0605010502 8481814503C4214300904 0601850349DCA-600SSV Engine and Radiator Assy C4924200284 06020152400602015241 0602046623DCA-600SSV Engine and Radiator ASSY. 0150000018 00192060250130404000 0130204000DCA-600SSV Engine Operating Panel Assy C4484002102 0017112030C4352102203 8085182004DCA-600SSV Outputterminal Assy C4231700603 75218605047521850504 0010112040DCA-600SSV Outputterminal ASSY. C3261600704 32-1 02212001500017106030 0601812598DCA-600SSV Battery Assy 0168719052 C91091007040805007804 0805006504DCA-600SSV Muffler Assy C4331100802 0019210020C4334200904 0019210030DCA-600SSV Fueltank Assy C4364002203 08455001040810105400 0264100505DCA-600SSV Enclosure #1 Assy C4414003302 3875116304C4414100204 C4414100304DCA-600SSV Enclosure #1 ASSY. 35A 0030020000 35B 004002000035C 0041220000 C4434200103DCA-600SSV Enclosure #2 Assy C4444001303 38751510040207106000 C4444000103DCA-600SSV Enclosure #2 ASSY. C4464202403 42A C4494501604C4464202503 43A C4494501604DCA-600SSV Enclosure #3 Assy C4454206003 00191100700042310000 0042410000DCA-600SSV Rubber Seal Assy 0229201650 02289014400228901670 0228901020DCA-600SSV Nameplate and Decals 0800520100 08005209040800520814 0800564004104 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 1320620904 63606200040840607104 0800615102Terms and Conditions of Sale Parts FreightpolicyDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Heres HOW to GET Help