Multiquip DCA-600SSV operation manual General Safety, Burns

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DCA-600SSV — RULES FOR SAFE OPERATION

DANGER - READTHIS MANUAL!

Failure to follow instructions in this manual may lead to serious injury or even DEATH! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the DCA-600SSV Whisperwatt™ Generator.

General Safety:

DO NOT operate or service this equipment before reading this entire manual.

The operator MUST BE familiar with proper safety precautions and operations techniques before using generator.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence or drugs or alcohol.

NEVER use accessories or attachments, which are not recommended by MQ Power for this equipment. Damage to the equipment and/or injury to user may result.

Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

ALWAYS check the machine for loosened threads or bolts before starting.

NEVER operate the generator in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or generator.

HighTemperatures – Allow the engine to cool before performing service and maintenance functions. Contact with hot! components can cause serious

burns.

The engine of this generator requires an adequate free flow of cooling air. NEVER operate the generator in any enclosed or narrow area where free flow of the air is restricted. If the air flow is

restricted it will cause serious damage to the generator or engine and may cause injury to people. The generator engine gives off DEADLY carbon monoxide gas.

DO NOT place hands or fingers inside generator engine compartment when engine is running.

NEVER run engine without air filter.Severe engine damage may occur.

DO NOT leave the generator running in the manual mode unattended.

Refer to the VOLVO Engine Owner's Manual for engine technical questions or information.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

PAGE 10 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)

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Contents Model DCA-600SSV Proposition 65WARNING Reporting Safety Defects AdministratorTable of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-600SSV Specifications DCA-600SSV Dimensions TOP, Side and Front DimensionsDCA-600SSV Safety Message Alert Symbols Hazard SymbolsDCA-600SSV Safety Message Alert Symbols This generator, other propertyGeneral Safety BurnsDCA-600SSV Rules for Safe Operation Electrical SafetyGenerator Grounding Maintenance Safety Battery SafetyDCA-600SSV Rules for Safe Operation Towing & Transporting SafetyEmergencies Machine Safety Decals DCA-600SSV Generator DecalsDCA-600SSV Generator Decals 16 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV Generator Decals DCA-600SSV Installation Typical Generator Grounding ApplicationOutdoor Installation MountingDCA-600SSV General Information DCA-600SSV Major Components Generator Major ComponentsDCA-600SSV Generator Control Panel Pilot Lamp Indicates that the generator is working properlyLamp will be turned OFF When the circuitDCA-600SSV Generator Control Panel Be turned onDCA-600SSV Engine Operating Panel DCA-600SSV Engine Operating Panel Will stop the engine automaticallyDCA-600SSV Outputterminal Familiarization Output Terminal FamiliarizationDCA-600SSV Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesDCA-600SSV Output Terminal Panel Familiarization Connecting LoadsMaximum Power Output KW Over Current RelayThree Phase Load Single Phase LoadDCA-600SSV- Load Application Maximum Amps Generator OutputVoltagesVoltage Change-Over Board Rated Maximum AmpsAC Ammeter Gauge Reading DCA-600SSV Generator OUTPUTS/GAUGE ReadingACVoltmeter Gauge Reading 3Ø-240V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesCircuit Breakers DCA-600SSV SetupLubrication Oil Refueling Refueling ProcedureFuel from the secondary inner 36 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Air Cleaner Fan Belt Tension DCA-600SSV- SetupCleaning the Radiator Operation Freezing WeatherWiring BatteryBattery Cable Installation AlternatorDCA-600SSV GEN. START-UP Procedure Manual Generator and Control PanelDCA-600SSV- Generator START-UP Procedure Manual Place the engine speed switch in the LOW position FigureDCA-600SSV- Generator START-UP Procedure Manual Verify that the main circuit breaker on lamp is lit onDCA-600SSV Generator START-UP Procedure Auto Mode Set the engine speed switch to the High positionNormal Shutdown Procedure DCA-600SSV Generator SHUT-DOWN ProcedureEmergency Shutdown Procedure Air Cleaner with Dust Indicator DCA-600SSV MaintenanceAir Cleaner General InspectionCleaning the Fuel Strainer Service DailyCleaning Inside the Fuel Tank Fuel AdditionCheck Oil Level Radiator CleaningAir Removal Replacing Oil FilterBattery Charger & Jacket Water Heater Power Connections To ensure adequate startingDCA-600SSV -TRAILER Brakes Maintenance Tire Wear/Inflation DCA-600SSV -TRAILER MaintenanceTires/Wheels/Lug Nuts SuspensionStart all wheel lug nuts by hand Lug Nut Torque RequirementsLug nuts DCA-600SSV -TRAILER-WIRING Diagram Trailer Wiring Diagram 5-PinDCA-600SSV -TRAILER-WIRING Diagram DCA-600SSV -GENERATORWIRING Diagram Generator Wiring DiagramDCA-600SSV Generator Wiring Diagram Main Breaker Main Circuit Breaker Wiring DiagramDCA-600SSV Enginewiring Diagram DCA-600SSV -TROUBLESHOOTING Engine DCA-600SSV -TROUBLESHOOTING Engine SmoothDCA-600SSV -TROUBLESHOOTING Generator Generator TroubleshootingDCA-600SSV -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecMethod of Operation DCA-600SSV-TROUBLESHOOTING Diagnostic LampExample Error Code For a complete understandingDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Sample Parts List DCA-600SSV- Explanation of Code in Remarks ColumnDCA-600SSV w/SA6D170AE-1VOLVO Engine DCA-600SSV Suggested Spare PartsQty Description DCA-600SSV Generator Assy 8171020504 06018423668171020004 8461070002DCA-600SSV Generator ASSY. 0016308095 74313100038461312004 11A 0040008000DCA-600SSV Control BOX Assy 0017108020 C42140016020601806153 C4261506003DCA-600SSV Control BOX ASSY. 7431852104 39-C 00412140007431861113 001710803572 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 C4214300904 06050105028481814503 0601850349DCA-600SSV Engine and Radiator Assy 0602015241 C49242002840602015240 0602046623DCA-600SSV Engine and Radiator ASSY. 0130404000 01500000180019206025 0130204000DCA-600SSV Engine Operating Panel Assy C4352102203 C44840021020017112030 8085182004DCA-600SSV Outputterminal Assy 7521850504 C42317006037521860504 0010112040DCA-600SSV Outputterminal ASSY. 0017106030 C326160070432-1 0221200150 0601812598DCA-600SSV Battery Assy 0805007804 0168719052C9109100704 0805006504DCA-600SSV Muffler Assy C4334200904 C43311008020019210020 0019210030DCA-600SSV Fueltank Assy 0810105400 C43640022030845500104 0264100505DCA-600SSV Enclosure #1 Assy C4414100204 C44140033023875116304 C4414100304DCA-600SSV Enclosure #1 ASSY. 35C 0041220000 35A 003002000035B 0040020000 C4434200103DCA-600SSV Enclosure #2 Assy 0207106000 C44440013033875151004 C4444000103DCA-600SSV Enclosure #2 ASSY. C4464202503 C446420240342A C4494501604 43A C4494501604DCA-600SSV Enclosure #3 Assy 0042310000 C44542060030019110070 0042410000DCA-600SSV Rubber Seal Assy 0228901670 02292016500228901440 0228901020DCA-600SSV Nameplate and Decals 0800520814 08005201000800520904 0800564004104 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 0840607104 13206209046360620004 0800615102Terms and Conditions of Sale Parts FreightpolicyDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Heres HOW to GET Help