Multiquip operation manual DCA-600SSV Generator START-UP Procedure Auto Mode

Page 42

DCA-600SSV — GENERATOR START-UP PROCEDURE (AUTO MODE)

23.Observe the generator's ammeter (Figure 61) and verify it reads the anticipated amount of current with respect to the load. The ammeter will only display a current reading if a load is in use.

Figure 61. Ammeter (Load)

24.The generator will run until manually stopped or an abnormal condition occurs.

DANGER - ELECTRICAL SYSTEM HAZARDS

Before connecting this generator to any building’s electrical system, a licensed electrician must install an isolation (transfer) switch. Serious damage to the building’s electrical system may occur without this transfer switch.

CAUTION - BACKUP GENERATOR USE

When connecting the generator to a isolation (transfer) switch, ALWAYS have power applied to the generator's internal battery charger. This will ensure that the engine will not fail due to a dead battery.

WARNING - AUTO MODE MAINTENANCE

When running the generator in the AUTO mode, remember the generator can start up at any time without warning. NEVER attempt to perform any maintenance when the generator is in the auto mode.

CAUTION - ENGINE SPEED SWITCH

The Engine Speed Switch must be set to the "High" position when running in the Auto-Startmode. Failing to set the switch in the proper position can result in damage to your generator when it turns on.

When starting generator in AUTO mode use the "Manual Start-up" procedure except where noted (see below).

1.Perform steps 1 through 4 in the Before Starting section (page 38) as outlined in the Manual Starting Procedure.

2.Set the battery ON/OFF switch (Figure 62) to the “ON” position.

Figure 62. Battery ON/OFF Switch

When the generator is set in the “ AUTO ” mode, the generator will automatically start in the event of

NOTE commercial power falling below a prescribed level by means of a contact closure that is generated automatically by a transfer switch.

3.Set the engine speed switch (Figure 63) to the “High” position.

Figure 63. Engine Speed Switch (High)

4.Place the Off/Manual/Auto switch (Figure 64) on the MPEC unit to the AUTO position.

Figure 64. Off/Manual Auto Switch (AUTO)

5.Press the circuit breaker ON Switch (Figure 58).

6.Verify that the circuit breaker on lamp (Figure 59) is lit.

7.Continue operating the generator as outlined in the Manual Start-upprocedure (start at step 10).

PAGE 42 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)

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Contents Model DCA-600SSV Proposition 65WARNING Reporting Safety Defects AdministratorTable of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-600SSV Specifications DCA-600SSV Dimensions TOP, Side and Front DimensionsDCA-600SSV Safety Message Alert Symbols Hazard SymbolsDCA-600SSV Safety Message Alert Symbols This generator, other propertyGeneral Safety BurnsElectrical Safety DCA-600SSV Rules for Safe OperationGenerator Grounding Maintenance Safety Battery SafetyTowing & Transporting Safety DCA-600SSV Rules for Safe OperationEmergencies Machine Safety Decals DCA-600SSV Generator DecalsDCA-600SSV Generator Decals 16 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV Generator Decals DCA-600SSV Installation Typical Generator Grounding ApplicationOutdoor Installation MountingDCA-600SSV General Information DCA-600SSV Major Components Generator Major ComponentsDCA-600SSV Generator Control Panel Pilot Lamp Indicates that the generator is working properlyLamp will be turned OFF When the circuitDCA-600SSV Generator Control Panel Be turned onDCA-600SSV Engine Operating Panel DCA-600SSV Engine Operating Panel Will stop the engine automaticallyDCA-600SSV Outputterminal Familiarization Output Terminal FamiliarizationDCA-600SSV Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesDCA-600SSV Output Terminal Panel Familiarization Connecting LoadsMaximum Power Output KW Over Current RelaySingle Phase Load Three Phase LoadDCA-600SSV- Load Application Maximum Amps Generator OutputVoltagesVoltage Change-Over Board Rated Maximum AmpsDCA-600SSV Generator OUTPUTS/GAUGE Reading AC Ammeter Gauge ReadingACVoltmeter Gauge Reading 3Ø-240V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesDCA-600SSV Setup Circuit BreakersLubrication Oil Refueling Procedure RefuelingFuel from the secondary inner 36 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Air Cleaner Fan Belt Tension DCA-600SSV- SetupCleaning the Radiator Operation Freezing WeatherWiring BatteryBattery Cable Installation AlternatorDCA-600SSV GEN. START-UP Procedure Manual Generator and Control PanelDCA-600SSV- Generator START-UP Procedure Manual Place the engine speed switch in the LOW position FigureDCA-600SSV- Generator START-UP Procedure Manual Verify that the main circuit breaker on lamp is lit onDCA-600SSV Generator START-UP Procedure Auto Mode Set the engine speed switch to the High positionDCA-600SSV Generator SHUT-DOWN Procedure Normal Shutdown ProcedureEmergency Shutdown Procedure Air Cleaner with Dust Indicator DCA-600SSV MaintenanceAir Cleaner General InspectionCleaning the Fuel Strainer Service DailyCleaning Inside the Fuel Tank Fuel AdditionCheck Oil Level Radiator CleaningAir Removal Replacing Oil FilterBattery Charger & Jacket Water Heater Power Connections To ensure adequate startingDCA-600SSV -TRAILER Brakes Maintenance Tire Wear/Inflation DCA-600SSV -TRAILER MaintenanceTires/Wheels/Lug Nuts SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handLug nuts DCA-600SSV -TRAILER-WIRING Diagram Trailer Wiring Diagram 5-PinDCA-600SSV -TRAILER-WIRING Diagram DCA-600SSV -GENERATORWIRING Diagram Generator Wiring DiagramDCA-600SSV Generator Wiring Diagram Main Breaker Main Circuit Breaker Wiring DiagramDCA-600SSV Enginewiring Diagram DCA-600SSV -TROUBLESHOOTING Engine DCA-600SSV -TROUBLESHOOTING Engine SmoothDCA-600SSV -TROUBLESHOOTING Generator Generator TroubleshootingDCA-600SSV -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecMethod of Operation DCA-600SSV-TROUBLESHOOTING Diagnostic LampExample Error Code For a complete understandingDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Sample Parts List DCA-600SSV- Explanation of Code in Remarks ColumnDCA-600SSV Suggested Spare Parts DCA-600SSV w/SA6D170AE-1VOLVO EngineQty Description DCA-600SSV Generator Assy 8171020504 06018423668171020004 8461070002DCA-600SSV Generator ASSY. 0016308095 74313100038461312004 11A 0040008000DCA-600SSV Control BOX Assy 0017108020 C42140016020601806153 C4261506003DCA-600SSV Control BOX ASSY. 7431852104 39-C 00412140007431861113 001710803572 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 C4214300904 06050105028481814503 0601850349DCA-600SSV Engine and Radiator Assy 0602015241 C49242002840602015240 0602046623DCA-600SSV Engine and Radiator ASSY. 0130404000 01500000180019206025 0130204000DCA-600SSV Engine Operating Panel Assy C4352102203 C44840021020017112030 8085182004DCA-600SSV Outputterminal Assy 7521850504 C42317006037521860504 0010112040DCA-600SSV Outputterminal ASSY. 0017106030 C326160070432-1 0221200150 0601812598DCA-600SSV Battery Assy 0805007804 0168719052C9109100704 0805006504DCA-600SSV Muffler Assy C4334200904 C43311008020019210020 0019210030DCA-600SSV Fueltank Assy 0810105400 C43640022030845500104 0264100505DCA-600SSV Enclosure #1 Assy C4414100204 C44140033023875116304 C4414100304DCA-600SSV Enclosure #1 ASSY. 35C 0041220000 35A 003002000035B 0040020000 C4434200103DCA-600SSV Enclosure #2 Assy 0207106000 C44440013033875151004 C4444000103DCA-600SSV Enclosure #2 ASSY. C4464202503 C446420240342A C4494501604 43A C4494501604DCA-600SSV Enclosure #3 Assy 0042310000 C44542060030019110070 0042410000DCA-600SSV Rubber Seal Assy 0228901670 02292016500228901440 0228901020DCA-600SSV Nameplate and Decals 0800520814 08005201000800520904 0800564004104 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 0840607104 13206209046360620004 0800615102Terms and Conditions of Sale Parts FreightpolicyDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Heres HOW to GET Help