Multiquip operation manual DCA-600SSV Control BOX Assy

Page 68

DCA-600SSV — CONTROL BOX ASSY.

CONTROL BOX ASSY.

PAGE 68 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)

Image 68

Contents Model DCA-600SSV Proposition 65WARNING Reporting Safety Defects AdministratorTable of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-600SSV Specifications DCA-600SSV Dimensions TOP, Side and Front DimensionsDCA-600SSV Safety Message Alert Symbols Hazard SymbolsDCA-600SSV Safety Message Alert Symbols This generator, other propertyGeneral Safety BurnsGenerator Grounding Electrical SafetyDCA-600SSV Rules for Safe Operation Maintenance Safety Battery SafetyEmergencies Towing & Transporting SafetyDCA-600SSV Rules for Safe Operation Machine Safety Decals DCA-600SSV Generator DecalsDCA-600SSV Generator Decals 16 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV Generator Decals DCA-600SSV Installation Typical Generator Grounding ApplicationOutdoor Installation MountingDCA-600SSV General Information DCA-600SSV Major Components Generator Major ComponentsDCA-600SSV Generator Control Panel Pilot Lamp Indicates that the generator is working properlyWhen the circuit DCA-600SSV Generator Control PanelLamp will be turned OFF Be turned onDCA-600SSV Engine Operating Panel DCA-600SSV Engine Operating Panel Will stop the engine automaticallyDCA-600SSV Outputterminal Familiarization Output Terminal FamiliarizationDCA-600SSV Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Maximum Power Output KWDCA-600SSV Output Terminal Panel Familiarization Over Current RelayDCA-600SSV- Load Application Single Phase LoadThree Phase Load Generator OutputVoltages Voltage Change-Over BoardMaximum Amps Rated Maximum AmpsACVoltmeter Gauge Reading DCA-600SSV Generator OUTPUTS/GAUGE ReadingAC Ammeter Gauge Reading DCA-600SSV Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-600SSV Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesLubrication Oil DCA-600SSV SetupCircuit Breakers Fuel from the secondary inner Refueling ProcedureRefueling 36 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV- Setup Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation Freezing WeatherBattery Battery Cable InstallationWiring AlternatorDCA-600SSV GEN. START-UP Procedure Manual Generator and Control PanelDCA-600SSV- Generator START-UP Procedure Manual Place the engine speed switch in the LOW position FigureDCA-600SSV- Generator START-UP Procedure Manual Verify that the main circuit breaker on lamp is lit onDCA-600SSV Generator START-UP Procedure Auto Mode Set the engine speed switch to the High positionEmergency Shutdown Procedure DCA-600SSV Generator SHUT-DOWN ProcedureNormal Shutdown Procedure DCA-600SSV Maintenance Air CleanerAir Cleaner with Dust Indicator General InspectionService Daily Cleaning Inside the Fuel TankCleaning the Fuel Strainer Fuel AdditionRadiator Cleaning Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger & Jacket Water Heater Power Connections To ensure adequate startingDCA-600SSV -TRAILER Brakes Maintenance DCA-600SSV -TRAILER Maintenance Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionLug nuts Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-600SSV -TRAILER-WIRING Diagram Trailer Wiring Diagram 5-PinDCA-600SSV -TRAILER-WIRING Diagram DCA-600SSV -GENERATORWIRING Diagram Generator Wiring DiagramDCA-600SSV Generator Wiring Diagram Main Breaker Main Circuit Breaker Wiring DiagramDCA-600SSV Enginewiring Diagram DCA-600SSV -TROUBLESHOOTING Engine DCA-600SSV -TROUBLESHOOTING Engine SmoothDCA-600SSV -TROUBLESHOOTING Generator Generator TroubleshootingDCA-600SSV -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-600SSV-TROUBLESHOOTING Diagnostic Lamp Example Error CodeMethod of Operation For a complete understandingDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Sample Parts List DCA-600SSV- Explanation of Code in Remarks ColumnQty Description DCA-600SSV Suggested Spare PartsDCA-600SSV w/SA6D170AE-1VOLVO Engine DCA-600SSV Generator Assy 0601842366 81710200048171020504 8461070002DCA-600SSV Generator ASSY. 7431310003 84613120040016308095 11A 0040008000DCA-600SSV Control BOX Assy C4214001602 06018061530017108020 C4261506003DCA-600SSV Control BOX ASSY. 39-C 0041214000 74318611137431852104 001710803572 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 0605010502 8481814503C4214300904 0601850349DCA-600SSV Engine and Radiator Assy C4924200284 06020152400602015241 0602046623DCA-600SSV Engine and Radiator ASSY. 0150000018 00192060250130404000 0130204000DCA-600SSV Engine Operating Panel Assy C4484002102 0017112030C4352102203 8085182004DCA-600SSV Outputterminal Assy C4231700603 75218605047521850504 0010112040DCA-600SSV Outputterminal ASSY. C3261600704 32-1 02212001500017106030 0601812598DCA-600SSV Battery Assy 0168719052 C91091007040805007804 0805006504DCA-600SSV Muffler Assy C4331100802 0019210020C4334200904 0019210030DCA-600SSV Fueltank Assy C4364002203 08455001040810105400 0264100505DCA-600SSV Enclosure #1 Assy C4414003302 3875116304C4414100204 C4414100304DCA-600SSV Enclosure #1 ASSY. 35A 0030020000 35B 004002000035C 0041220000 C4434200103DCA-600SSV Enclosure #2 Assy C4444001303 38751510040207106000 C4444000103DCA-600SSV Enclosure #2 ASSY. C4464202403 42A C4494501604C4464202503 43A C4494501604DCA-600SSV Enclosure #3 Assy C4454206003 00191100700042310000 0042410000DCA-600SSV Rubber Seal Assy 0229201650 02289014400228901670 0228901020DCA-600SSV Nameplate and Decals 0800520100 08005209040800520814 0800564004104 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 1320620904 63606200040840607104 0800615102Terms and Conditions of Sale Parts FreightpolicyDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Heres HOW to GET Help