Multiquip DCA-600SSV operation manual Outdoor Installation, Mounting

Page 19

Outdoor Installation

Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes.

The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear to engine and alternator parts.

CAUTION - EXHAUST HAZARD

Pay close attention to ventilation when operating the generator inside tunnels and caves. The engine exhaust contains noxious elements. Engine exhaust must be routed to a ventilated area.

Indoor Installation

Exhaust gases from diesel engines are extremely poisonous. Whenever an engine is installed indoors the exhaust fumes must be vented to the outside.The engine should be installed at least two feet from any outside wall. Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves.

Mounting

The generator must be mounted on a solid foundation (such as concrete) and set firmly on the foundation to isolate vibration of the generator when it is running. The generator must set at least 6 inches above the floor or grade level (in accordance to NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment.

DCA-600SSV — INSTALLATION

Generator Grounding

To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.

Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.

NEC articles 250-64(b) and 250-66 set the following grounding requirements:

1.Use one of the following wire types to connect the generator to earth ground.

a.Copper - 10 AWG (5.3 mm2) or larger.

b.Aluminum - 8 AWG (8.4 mm2) or larger.

2.When grounding the generator (Figure 4) connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully. Connect the other end of the ground cable to earth ground.

3.NEC article 250-52(c) specifies that the earth ground rod should be buried aminimum of 8 ft. into the ground.

When connecting the generator to any buildings electrical system

NOTEALWAYS consult with a licensed electrician.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 19

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Contents Model DCA-600SSV Proposition 65WARNING Administrator Reporting Safety DefectsTable of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-600SSV Specifications Dimensions DCA-600SSV Dimensions TOP, Side and FrontHazard Symbols DCA-600SSV Safety Message Alert SymbolsThis generator, other property DCA-600SSV Safety Message Alert SymbolsBurns General SafetyDCA-600SSV Rules for Safe Operation Electrical SafetyGenerator Grounding Battery Safety Maintenance SafetyDCA-600SSV Rules for Safe Operation Towing & Transporting SafetyEmergencies DCA-600SSV Generator Decals Machine Safety DecalsDCA-600SSV Generator Decals 16 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV Generator Decals Typical Generator Grounding Application DCA-600SSV InstallationMounting Outdoor InstallationDCA-600SSV General Information Generator Major Components DCA-600SSV Major ComponentsPilot Lamp Indicates that the generator is working properly DCA-600SSV Generator Control PanelBe turned on When the circuitDCA-600SSV Generator Control Panel Lamp will be turned OFFDCA-600SSV Engine Operating Panel Will stop the engine automatically DCA-600SSV Engine Operating PanelOutput Terminal Familiarization DCA-600SSV Outputterminal Familiarization120VAC Gfci Receptacles DCA-600SSV Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsMaximum Power Output KW DCA-600SSV Output Terminal Panel FamiliarizationThree Phase Load Single Phase LoadDCA-600SSV- Load Application Rated Maximum Amps Generator OutputVoltagesVoltage Change-Over Board Maximum AmpsAC Ammeter Gauge Reading DCA-600SSV Generator OUTPUTS/GAUGE ReadingACVoltmeter Gauge Reading 1Ø-240V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output VoltagesCircuit Breakers DCA-600SSV SetupLubrication Oil Refueling Refueling ProcedureFuel from the secondary inner 36 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Operation Freezing Weather DCA-600SSV- SetupCleaning the Radiator Air Cleaner Fan Belt TensionAlternator BatteryBattery Cable Installation WiringGenerator and Control Panel DCA-600SSV GEN. START-UP Procedure ManualPlace the engine speed switch in the LOW position Figure DCA-600SSV- Generator START-UP Procedure ManualVerify that the main circuit breaker on lamp is lit on DCA-600SSV- Generator START-UP Procedure ManualSet the engine speed switch to the High position DCA-600SSV Generator START-UP Procedure Auto ModeNormal Shutdown Procedure DCA-600SSV Generator SHUT-DOWN ProcedureEmergency Shutdown Procedure General Inspection DCA-600SSV MaintenanceAir Cleaner Air Cleaner with Dust IndicatorFuel Addition Service DailyCleaning Inside the Fuel Tank Cleaning the Fuel StrainerReplacing Oil Filter Radiator CleaningAir Removal Check Oil LevelTo ensure adequate starting Battery Charger & Jacket Water Heater Power ConnectionsDCA-600SSV -TRAILER Brakes Maintenance Suspension DCA-600SSV -TRAILER MaintenanceTires/Wheels/Lug Nuts Tire Wear/InflationStart all wheel lug nuts by hand Lug Nut Torque RequirementsLug nuts Trailer Wiring Diagram 5-Pin DCA-600SSV -TRAILER-WIRING DiagramDCA-600SSV -TRAILER-WIRING Diagram Generator Wiring Diagram DCA-600SSV -GENERATORWIRING DiagramMain Circuit Breaker Wiring Diagram DCA-600SSV Generator Wiring Diagram Main BreakerDCA-600SSV Enginewiring Diagram DCA-600SSV -TROUBLESHOOTING Engine Smooth DCA-600SSV -TROUBLESHOOTING EngineGenerator Troubleshooting DCA-600SSV -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-600SSV -TROUBLESHOOTING Engine ControllerFor a complete understanding DCA-600SSV-TROUBLESHOOTING Diagnostic LampExample Error Code Method of OperationDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV- Explanation of Code in Remarks Column Sample Parts ListDCA-600SSV w/SA6D170AE-1VOLVO Engine DCA-600SSV Suggested Spare PartsQty Description DCA-600SSV Generator Assy 8461070002 06018423668171020004 8171020504DCA-600SSV Generator ASSY. 11A 0040008000 74313100038461312004 0016308095DCA-600SSV Control BOX Assy C4261506003 C42140016020601806153 0017108020DCA-600SSV Control BOX ASSY. 0017108035 39-C 00412140007431861113 743185210472 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 0601850349 06050105028481814503 C4214300904DCA-600SSV Engine and Radiator Assy 0602046623 C49242002840602015240 0602015241DCA-600SSV Engine and Radiator ASSY. 0130204000 01500000180019206025 0130404000DCA-600SSV Engine Operating Panel Assy 8085182004 C44840021020017112030 C4352102203DCA-600SSV Outputterminal Assy 0010112040 C42317006037521860504 7521850504DCA-600SSV Outputterminal ASSY. 0601812598 C326160070432-1 0221200150 0017106030DCA-600SSV Battery Assy 0805006504 0168719052C9109100704 0805007804DCA-600SSV Muffler Assy 0019210030 C43311008020019210020 C4334200904DCA-600SSV Fueltank Assy 0264100505 C43640022030845500104 0810105400DCA-600SSV Enclosure #1 Assy C4414100304 C44140033023875116304 C4414100204DCA-600SSV Enclosure #1 ASSY. C4434200103 35A 003002000035B 0040020000 35C 0041220000DCA-600SSV Enclosure #2 Assy C4444000103 C44440013033875151004 0207106000DCA-600SSV Enclosure #2 ASSY. 43A C4494501604 C446420240342A C4494501604 C4464202503DCA-600SSV Enclosure #3 Assy 0042410000 C44542060030019110070 0042310000DCA-600SSV Rubber Seal Assy 0228901020 02292016500228901440 0228901670DCA-600SSV Nameplate and Decals 0800564004 08005201000800520904 0800520814104 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 0800615102 13206209046360620004 0840607104Freightpolicy Terms and Conditions of Sale PartsDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Heres HOW to GET Help