Multiquip DCA-600SSV 39-C 0041214000, 7431861113, 7431852104, 0017108035, 7971852504, 7431853104

Page 71

DCA-600SSV — CONTROL BOX ASSY. (CONT.)

CONTROL BOX ASSY.

 

 

NO

PART NO

PART NAME

QTY. REMARKS

39-C

0041214000

PLAIN WASHER

24

40

7431861113

CHANGE-OVER BOARD, VOLTAGE

1

41

7431852104

CHANGE TERMINAL

10

42

0017108035

HEX. HEAD BOLT

20

43

7971852504

TERMINAL PLATE

7

44

7431853104

CHANGE PLATE

6

45

0801832504

HEX. HEAD BOLT

17

46

0801830904

HEX. HEAD BOLT

3

47

0040020000

SPRING WASHER

20

48

0041420000

PLAIN WASHER

20

49

0010110040

HEX. HEAD BOLT

4

49A

0030010000

HEX. NUT

4

49B

0040010000

SPRING WASHER

4

49C

0041210000

PLAIN WASHER

4

50

C4224004203

CONTROL PANEL

1

51

C4225000213

CONTROL PANEL

1

52

0605011211

PIN

4

53

0601800480

FREQUENCY METER, 220V

1

54

0601800736

AC AMMETER

1

55

0601801040

CHANGE-OVER SWITCH, AMMETER

1

56

0601800252

AC VOLTMETER, 600V

1

57

0601801041

CHANGE-OVER SWITCH, VOLMETER

1

58

0601810072

PILOT LAMP

1

58A

0601810261

BULB

1

59

0601840073

RHEOSTAT (VOLTAGE REGULATOR)

1

60

0601840121

KNOB

1

61

0602202640

ENGINE CONTROLLER

1

62

0027104040

MACHINE SCREW

2

62A

0207004000

HEX. NUT

2

63

0601830765

SWITCH

1

64

0601810161

PANEL LIGHT

1

64A

0601810214

BULB

1

65

0207004000

HEX. NUT

2

66

0601830710

SWITCH, PANEL LIGHT

1

67

0601810476

OFF LAMP, CIRCUIT BREAKER

1

67A

0601810235

BULB

1

68

0601810467

ON LAMP, CIRCUIT BREAKER

1

68A

0601810235

BULB

1

69

0601830498

CIRCUIT BREAKER RESET SWITCH

1

70

0601831224

CIRCUIT BREAKER SWITCH

1

71

C9221100004

HEX. HEAD BOLT

4

71A

0040008000

SPRING WASHER

4

71B

0041208000

PLAIN WASHER

4

71C

0080200007

SNAP RING

4

72

3871824004

STOPPER, CONTROL PANEL

2

73

0041206000

PLAIN WASHER

2

DCA-600SSV — OPERATION AND PARTS MANUAL — REV.......... #0 (07/13/09) — PAGE 71

Image 71
Contents Model DCA-600SSV Proposition 65WARNING Administrator Reporting Safety DefectsTable of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-600SSV Specifications Dimensions DCA-600SSV Dimensions TOP, Side and FrontHazard Symbols DCA-600SSV Safety Message Alert SymbolsThis generator, other property DCA-600SSV Safety Message Alert SymbolsBurns General SafetyGenerator Grounding Electrical SafetyDCA-600SSV Rules for Safe Operation Battery Safety Maintenance SafetyEmergencies Towing & Transporting SafetyDCA-600SSV Rules for Safe Operation DCA-600SSV Generator Decals Machine Safety DecalsDCA-600SSV Generator Decals 16 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV Generator Decals Typical Generator Grounding Application DCA-600SSV InstallationMounting Outdoor InstallationDCA-600SSV General Information Generator Major Components DCA-600SSV Major ComponentsPilot Lamp Indicates that the generator is working properly DCA-600SSV Generator Control PanelBe turned on When the circuitDCA-600SSV Generator Control Panel Lamp will be turned OFFDCA-600SSV Engine Operating Panel Will stop the engine automatically DCA-600SSV Engine Operating PanelOutput Terminal Familiarization DCA-600SSV Outputterminal Familiarization120VAC Gfci Receptacles DCA-600SSV Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsMaximum Power Output KW DCA-600SSV Output Terminal Panel FamiliarizationDCA-600SSV- Load Application Single Phase LoadThree Phase Load Rated Maximum Amps Generator OutputVoltagesVoltage Change-Over Board Maximum AmpsACVoltmeter Gauge Reading DCA-600SSV Generator OUTPUTS/GAUGE ReadingAC Ammeter Gauge Reading 1Ø-240V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output VoltagesLubrication Oil DCA-600SSV SetupCircuit Breakers Fuel from the secondary inner Refueling ProcedureRefueling 36 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Operation Freezing Weather DCA-600SSV- SetupCleaning the Radiator Air Cleaner Fan Belt TensionAlternator BatteryBattery Cable Installation WiringGenerator and Control Panel DCA-600SSV GEN. START-UP Procedure ManualPlace the engine speed switch in the LOW position Figure DCA-600SSV- Generator START-UP Procedure ManualVerify that the main circuit breaker on lamp is lit on DCA-600SSV- Generator START-UP Procedure ManualSet the engine speed switch to the High position DCA-600SSV Generator START-UP Procedure Auto ModeEmergency Shutdown Procedure DCA-600SSV Generator SHUT-DOWN ProcedureNormal Shutdown Procedure General Inspection DCA-600SSV MaintenanceAir Cleaner Air Cleaner with Dust IndicatorFuel Addition Service DailyCleaning Inside the Fuel Tank Cleaning the Fuel StrainerReplacing Oil Filter Radiator CleaningAir Removal Check Oil LevelTo ensure adequate starting Battery Charger & Jacket Water Heater Power ConnectionsDCA-600SSV -TRAILER Brakes Maintenance Suspension DCA-600SSV -TRAILER MaintenanceTires/Wheels/Lug Nuts Tire Wear/InflationLug nuts Lug Nut Torque RequirementsStart all wheel lug nuts by hand Trailer Wiring Diagram 5-Pin DCA-600SSV -TRAILER-WIRING DiagramDCA-600SSV -TRAILER-WIRING Diagram Generator Wiring Diagram DCA-600SSV -GENERATORWIRING DiagramMain Circuit Breaker Wiring Diagram DCA-600SSV Generator Wiring Diagram Main BreakerDCA-600SSV Enginewiring Diagram DCA-600SSV -TROUBLESHOOTING Engine Smooth DCA-600SSV -TROUBLESHOOTING EngineGenerator Troubleshooting DCA-600SSV -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-600SSV -TROUBLESHOOTING Engine ControllerFor a complete understanding DCA-600SSV-TROUBLESHOOTING Diagnostic LampExample Error Code Method of OperationDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV- Explanation of Code in Remarks Column Sample Parts ListQty Description DCA-600SSV Suggested Spare PartsDCA-600SSV w/SA6D170AE-1VOLVO Engine DCA-600SSV Generator Assy 8461070002 06018423668171020004 8171020504DCA-600SSV Generator ASSY. 11A 0040008000 74313100038461312004 0016308095DCA-600SSV Control BOX Assy C4261506003 C42140016020601806153 0017108020DCA-600SSV Control BOX ASSY. 0017108035 39-C 00412140007431861113 743185210472 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 0601850349 06050105028481814503 C4214300904DCA-600SSV Engine and Radiator Assy 0602046623 C49242002840602015240 0602015241DCA-600SSV Engine and Radiator ASSY. 0130204000 01500000180019206025 0130404000DCA-600SSV Engine Operating Panel Assy 8085182004 C44840021020017112030 C4352102203DCA-600SSV Outputterminal Assy 0010112040 C42317006037521860504 7521850504DCA-600SSV Outputterminal ASSY. 0601812598 C326160070432-1 0221200150 0017106030DCA-600SSV Battery Assy 0805006504 0168719052C9109100704 0805007804DCA-600SSV Muffler Assy 0019210030 C43311008020019210020 C4334200904DCA-600SSV Fueltank Assy 0264100505 C43640022030845500104 0810105400DCA-600SSV Enclosure #1 Assy C4414100304 C44140033023875116304 C4414100204DCA-600SSV Enclosure #1 ASSY. C4434200103 35A 003002000035B 0040020000 35C 0041220000DCA-600SSV Enclosure #2 Assy C4444000103 C44440013033875151004 0207106000DCA-600SSV Enclosure #2 ASSY. 43A C4494501604 C446420240342A C4494501604 C4464202503DCA-600SSV Enclosure #3 Assy 0042410000 C44542060030019110070 0042310000DCA-600SSV Rubber Seal Assy 0228901020 02292016500228901440 0228901670DCA-600SSV Nameplate and Decals 0800564004 08005201000800520904 0800520814104 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 0800615102 13206209046360620004 0840607104Freightpolicy Terms and Conditions of Sale PartsDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Heres HOW to GET Help