Multiquip operation manual DCA-600SSV Safety Message Alert Symbols, Hazard Symbols

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DCA-600SSV — SAFETY MESSAGE ALERT SYMBOLS

FORYOUR SAFETY AND THE SAFETY OF OTHERS!

HAZARD SYMBOLS

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

This Owner's Manual has been

NOTE developed to provide complete instructions for the safe and efficient operation of the MQPower Model DCA-600SSV

WHISPERWATT™ GENERATOR.

Before using this generator, ensure that the operating individual has read and understands all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.

DANGER

You WILL be KILLED or SERIOUSLY injured if you do not follow directions.

WARNING

You COULD be KILLED or SERIOUSLY injured if you do not follow directions.

CAUTION

You CAN be injured if you do not follow directions

Potential hazards associated with the operation of this equipment will be referenced with "Hazard Symbols" which appear throughout this manual, and will be referenced in conjunction with Safety "Message Alert Symbols".

WARNING - LETHAL EXHAUST GASES

Gasoline engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause DEATH if inhaled. NEVER operate this

equipment in a confined area or enclosed structure that does not provide ample free flow air.

WARNING - EXPLOSIVE FUEL

Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot.

DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.

WARNING - BURN HAZARDS

Engine components can generate extreme heat.To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.

DANGER - ELECTROCUTION HAZARDS

During operation of this generator, there exists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even DEATH!

PAGE 8 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)

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Contents Model DCA-600SSV Proposition 65WARNING Reporting Safety Defects AdministratorTable of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-600SSV Specifications DCA-600SSV Dimensions TOP, Side and Front DimensionsDCA-600SSV Safety Message Alert Symbols Hazard SymbolsDCA-600SSV Safety Message Alert Symbols This generator, other propertyGeneral Safety BurnsGenerator Grounding Electrical SafetyDCA-600SSV Rules for Safe Operation Maintenance Safety Battery SafetyEmergencies Towing & Transporting SafetyDCA-600SSV Rules for Safe Operation Machine Safety Decals DCA-600SSV Generator DecalsDCA-600SSV Generator Decals 16 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV Generator Decals DCA-600SSV Installation Typical Generator Grounding ApplicationOutdoor Installation MountingDCA-600SSV General Information DCA-600SSV Major Components Generator Major ComponentsDCA-600SSV Generator Control Panel Pilot Lamp Indicates that the generator is working properlyWhen the circuit DCA-600SSV Generator Control PanelLamp will be turned OFF Be turned onDCA-600SSV Engine Operating Panel DCA-600SSV Engine Operating Panel Will stop the engine automaticallyDCA-600SSV Outputterminal Familiarization Output Terminal FamiliarizationDCA-600SSV Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesConnecting Loads Maximum Power Output KWDCA-600SSV Output Terminal Panel Familiarization Over Current RelayDCA-600SSV- Load Application Single Phase LoadThree Phase Load Generator OutputVoltages Voltage Change-Over BoardMaximum Amps Rated Maximum AmpsACVoltmeter Gauge Reading DCA-600SSV Generator OUTPUTS/GAUGE ReadingAC Ammeter Gauge Reading DCA-600SSV Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesDCA-600SSV Output Terminal Panel Connections 3Ø-480V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesLubrication Oil DCA-600SSV SetupCircuit Breakers Fuel from the secondary inner Refueling ProcedureRefueling 36 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV- Setup Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation Freezing WeatherBattery Battery Cable InstallationWiring AlternatorDCA-600SSV GEN. START-UP Procedure Manual Generator and Control PanelDCA-600SSV- Generator START-UP Procedure Manual Place the engine speed switch in the LOW position FigureDCA-600SSV- Generator START-UP Procedure Manual Verify that the main circuit breaker on lamp is lit onDCA-600SSV Generator START-UP Procedure Auto Mode Set the engine speed switch to the High positionEmergency Shutdown Procedure DCA-600SSV Generator SHUT-DOWN ProcedureNormal Shutdown Procedure DCA-600SSV Maintenance Air CleanerAir Cleaner with Dust Indicator General InspectionService Daily Cleaning Inside the Fuel TankCleaning the Fuel Strainer Fuel AdditionRadiator Cleaning Air RemovalCheck Oil Level Replacing Oil FilterBattery Charger & Jacket Water Heater Power Connections To ensure adequate startingDCA-600SSV -TRAILER Brakes Maintenance DCA-600SSV -TRAILER Maintenance Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionLug nuts Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-600SSV -TRAILER-WIRING Diagram Trailer Wiring Diagram 5-PinDCA-600SSV -TRAILER-WIRING Diagram DCA-600SSV -GENERATORWIRING Diagram Generator Wiring DiagramDCA-600SSV Generator Wiring Diagram Main Breaker Main Circuit Breaker Wiring DiagramDCA-600SSV Enginewiring Diagram DCA-600SSV -TROUBLESHOOTING Engine DCA-600SSV -TROUBLESHOOTING Engine SmoothDCA-600SSV -TROUBLESHOOTING Generator Generator TroubleshootingDCA-600SSV -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecDCA-600SSV-TROUBLESHOOTING Diagnostic Lamp Example Error CodeMethod of Operation For a complete understandingDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Sample Parts List DCA-600SSV- Explanation of Code in Remarks ColumnQty Description DCA-600SSV Suggested Spare PartsDCA-600SSV w/SA6D170AE-1VOLVO Engine DCA-600SSV Generator Assy 0601842366 81710200048171020504 8461070002DCA-600SSV Generator ASSY. 7431310003 84613120040016308095 11A 0040008000DCA-600SSV Control BOX Assy C4214001602 06018061530017108020 C4261506003DCA-600SSV Control BOX ASSY. 39-C 0041214000 74318611137431852104 001710803572 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 0605010502 8481814503C4214300904 0601850349DCA-600SSV Engine and Radiator Assy C4924200284 06020152400602015241 0602046623DCA-600SSV Engine and Radiator ASSY. 0150000018 00192060250130404000 0130204000DCA-600SSV Engine Operating Panel Assy C4484002102 0017112030C4352102203 8085182004DCA-600SSV Outputterminal Assy C4231700603 75218605047521850504 0010112040DCA-600SSV Outputterminal ASSY. C3261600704 32-1 02212001500017106030 0601812598DCA-600SSV Battery Assy 0168719052 C91091007040805007804 0805006504DCA-600SSV Muffler Assy C4331100802 0019210020C4334200904 0019210030DCA-600SSV Fueltank Assy C4364002203 08455001040810105400 0264100505DCA-600SSV Enclosure #1 Assy C4414003302 3875116304C4414100204 C4414100304DCA-600SSV Enclosure #1 ASSY. 35A 0030020000 35B 004002000035C 0041220000 C4434200103DCA-600SSV Enclosure #2 Assy C4444001303 38751510040207106000 C4444000103DCA-600SSV Enclosure #2 ASSY. C4464202403 42A C4494501604C4464202503 43A C4494501604DCA-600SSV Enclosure #3 Assy C4454206003 00191100700042310000 0042410000DCA-600SSV Rubber Seal Assy 0229201650 02289014400228901670 0228901020DCA-600SSV Nameplate and Decals 0800520100 08005209040800520814 0800564004104 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 1320620904 63606200040840607104 0800615102Terms and Conditions of Sale Parts FreightpolicyDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Heres HOW to GET Help