Multiquip DCA-600SSV Generator Control Panel, When the circuit, Lamp will be turned OFF

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DCA-600SSV — GENERATOR CONTROL PANEL

10.

Circuit Breaker OFF Lamp

When the circuit

 

breaker ON switch is placed in the OFF position this

 

lamp will be turned OFF.

 

11.

Circuit Breaker ON Lamp –

When the circuit breaker

 

ON switch is placed in the ON position this lamp will

 

be turned ON.

 

12.Circuit Breaker OFF Switch – Press this switch to place the 1600 amp circuit breaker in the open (OFF) position.

13. Circuit Breaker ON Switch – Press this switch to place the 1600 amp circuit breaker in the closed (ON) position.

14.Auto On/Off Engine Controller (MPEC) – This controller has a vertical row of status LED's (inset), that when lit, indicates that an

engine malfunction (fault) has been detected. When a fault has been detected the engine controller will evaluate the fault and all major faults will shutdown the generator. During cranking cycle , The MPEC will attempt to crank the engine for 10 seconds before disengaging.

During cranking cycle , The MPEC will attempt to crank the engine for 10 seconds before disengaging. If the engine does not engage (start) by the third attempt, the engine will be shutdown by the engine controller’s " Over Crank Protection" mode. If the engine engages at a speed (RPM's) that is not safe, the controller will shutdown the engine by initializing the "Over Speed Protection" mode.

Also the MPEC will shutdown the generator in the event of low oil pressure, high coolant temperature, low coolant level, and loss of magnetic pickup. These conditions can be observed by monitoring the LED status indicators on the front of the MPEC module.

A.Off/Manual/Auto Switch – This switch controls the running of the generator. If this switch is left in the "OFF" position, the generator will not run. When this switch is set to the manual position, the generator will start immediately.

If the generator is to be connected to a building’s AC power source via an automatic transfer switch (isolation), place the switch in the AUTO position. In this position, should an outage occur, the automatic transfer switch (ATS) will start the generator automatically via the generator’s auto-start contacts connected to the ATS’s start contacts. Please refer to your ATS installation manual for further instructions for the correct installation of the auto-start contacts of the generator to the ATS.

B.Low Oil Pressure – Indicates the engine pressure has fallen below 15 psi. The oil pressure is detected using variable resistive values from the oil pressure sending unit. This is considered a major fault and will shut down the generator.

C.High Coolant Temperature – Indicates the engine temperature has exceeded 215°F. The engine temperature is detected using variable resistive values from the temperature sending unit. This is considered a major fault and will shut down the generator.

D.Overcrank Shutdown – Indicates the unit has attempted to be started a pre- programmed number of times, and has failed to start. The number of cycles and duration are programmable.Typical programmable start settings is 3 cycles with a 10 second duration. This is considered a major fault and will shut down the generator.

E.Overspeed Shutdown – Indicates that the engine is running at an unsafe speed.This is considered a major fault.

F.Engine Running – Indicates that engine is running at a safe operating speed.

DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 23

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Contents Model DCA-600SSV Proposition 65WARNING Administrator Reporting Safety DefectsTable of Contents Ordering parts has never been easier Parts Ordering ProceduresDCA-600SSV Specifications Dimensions DCA-600SSV Dimensions TOP, Side and FrontHazard Symbols DCA-600SSV Safety Message Alert SymbolsThis generator, other property DCA-600SSV Safety Message Alert SymbolsBurns General SafetyGenerator Grounding Electrical SafetyDCA-600SSV Rules for Safe Operation Battery Safety Maintenance SafetyEmergencies Towing & Transporting SafetyDCA-600SSV Rules for Safe Operation DCA-600SSV Generator Decals Machine Safety DecalsDCA-600SSV Generator Decals 16 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV Generator Decals Typical Generator Grounding Application DCA-600SSV InstallationMounting Outdoor InstallationDCA-600SSV General Information Generator Major Components DCA-600SSV Major ComponentsPilot Lamp Indicates that the generator is working properly DCA-600SSV Generator Control PanelBe turned on When the circuitDCA-600SSV Generator Control Panel Lamp will be turned OFFDCA-600SSV Engine Operating Panel Will stop the engine automatically DCA-600SSV Engine Operating PanelOutput Terminal Familiarization DCA-600SSV Outputterminal Familiarization120VAC Gfci Receptacles DCA-600SSV Output Terminal Panel FamiliarizationOver Current Relay Connecting LoadsMaximum Power Output KW DCA-600SSV Output Terminal Panel FamiliarizationDCA-600SSV- Load Application Single Phase LoadThree Phase Load Rated Maximum Amps Generator OutputVoltagesVoltage Change-Over Board Maximum AmpsACVoltmeter Gauge Reading DCA-600SSV Generator OUTPUTS/GAUGE ReadingAC Ammeter Gauge Reading 1Ø-240V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages1Ø-277V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output VoltagesLubrication Oil DCA-600SSV SetupCircuit Breakers Fuel from the secondary inner Refueling ProcedureRefueling 36 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Operation Freezing Weather DCA-600SSV- SetupCleaning the Radiator Air Cleaner Fan Belt TensionAlternator BatteryBattery Cable Installation WiringGenerator and Control Panel DCA-600SSV GEN. START-UP Procedure ManualPlace the engine speed switch in the LOW position Figure DCA-600SSV- Generator START-UP Procedure ManualVerify that the main circuit breaker on lamp is lit on DCA-600SSV- Generator START-UP Procedure ManualSet the engine speed switch to the High position DCA-600SSV Generator START-UP Procedure Auto ModeEmergency Shutdown Procedure DCA-600SSV Generator SHUT-DOWN ProcedureNormal Shutdown Procedure General Inspection DCA-600SSV MaintenanceAir Cleaner Air Cleaner with Dust IndicatorFuel Addition Service DailyCleaning Inside the Fuel Tank Cleaning the Fuel StrainerReplacing Oil Filter Radiator CleaningAir Removal Check Oil LevelTo ensure adequate starting Battery Charger & Jacket Water Heater Power ConnectionsDCA-600SSV -TRAILER Brakes Maintenance Suspension DCA-600SSV -TRAILER MaintenanceTires/Wheels/Lug Nuts Tire Wear/InflationLug nuts Lug Nut Torque RequirementsStart all wheel lug nuts by hand Trailer Wiring Diagram 5-Pin DCA-600SSV -TRAILER-WIRING DiagramDCA-600SSV -TRAILER-WIRING Diagram Generator Wiring Diagram DCA-600SSV -GENERATORWIRING DiagramMain Circuit Breaker Wiring Diagram DCA-600SSV Generator Wiring Diagram Main BreakerDCA-600SSV Enginewiring Diagram DCA-600SSV -TROUBLESHOOTING Engine Smooth DCA-600SSV -TROUBLESHOOTING EngineGenerator Troubleshooting DCA-600SSV -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-600SSV -TROUBLESHOOTING Engine ControllerFor a complete understanding DCA-600SSV-TROUBLESHOOTING Diagnostic LampExample Error Code Method of OperationDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV- Explanation of Code in Remarks Column Sample Parts ListQty Description DCA-600SSV Suggested Spare PartsDCA-600SSV w/SA6D170AE-1VOLVO Engine DCA-600SSV Generator Assy 8461070002 06018423668171020004 8171020504DCA-600SSV Generator ASSY. 11A 0040008000 74313100038461312004 0016308095DCA-600SSV Control BOX Assy C4261506003 C42140016020601806153 0017108020DCA-600SSV Control BOX ASSY. 0017108035 39-C 00412140007431861113 743185210472 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 0601850349 06050105028481814503 C4214300904DCA-600SSV Engine and Radiator Assy 0602046623 C49242002840602015240 0602015241DCA-600SSV Engine and Radiator ASSY. 0130204000 01500000180019206025 0130404000DCA-600SSV Engine Operating Panel Assy 8085182004 C44840021020017112030 C4352102203DCA-600SSV Outputterminal Assy 0010112040 C42317006037521860504 7521850504DCA-600SSV Outputterminal ASSY. 0601812598 C326160070432-1 0221200150 0017106030DCA-600SSV Battery Assy 0805006504 0168719052C9109100704 0805007804DCA-600SSV Muffler Assy 0019210030 C43311008020019210020 C4334200904DCA-600SSV Fueltank Assy 0264100505 C43640022030845500104 0810105400DCA-600SSV Enclosure #1 Assy C4414100304 C44140033023875116304 C4414100204DCA-600SSV Enclosure #1 ASSY. C4434200103 35A 003002000035B 0040020000 35C 0041220000DCA-600SSV Enclosure #2 Assy C4444000103 C44440013033875151004 0207106000DCA-600SSV Enclosure #2 ASSY. 43A C4494501604 C446420240342A C4494501604 C4464202503DCA-600SSV Enclosure #3 Assy 0042410000 C44542060030019110070 0042310000DCA-600SSV Rubber Seal Assy 0228901020 02292016500228901440 0228901670DCA-600SSV Nameplate and Decals 0800564004 08005201000800520904 0800520814104 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 0800615102 13206209046360620004 0840607104Freightpolicy Terms and Conditions of Sale PartsDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Heres HOW to GET Help