Multiquip DCA-600SSV operation manual Battery Cable Installation, Alternator, Wiring

Page 38

Battery

This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with an approved battery terminal treatment compound. Replace battery with only recommended type battery.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced.

Battery Cable Installation

ALWAYS be sure the battery cables (Figure 39) are properly connected to the battery terminals as shown below. The RED cable is connected to the positive terminal of the battery, and the BLACK cable is connected to the negative terminal of the battery.

CAUTION - BATTERY SERVICING SAFETY

ALWAYS disconnect the negative terminal FIRST and reconnect negative terminal LAST.

Figure 39. Battery Connections

DCA-600SSV— SETUP

When connecting battery do the following:

1.NEVER connect the battery cables to the battery terminals when the ignition switch is in either the Pre- Heat, RUN, or START position. ALWAYS make sure that the ignition switch is in the STOP position when connecting the battery.

2.Place a small amount of battery terminal treatment compound around both battery terminals.This will ensure a good connection and will help prevent corrosion around the battery terminals.

If the battery cable is connected incorrectly, electrical damage to the

NOTE generator will occur. Pay close attention to the polarity of the battery when connecting the battery.

CAUTION - BATTERY SERVICING SAFETY

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Alternator

The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will be in short circuit instantaneously resulting the alternator failure.

DO NOT put water directly on the alternator. Entry of water into the alternator leads an electrolyte corrosion causing an alternator failure.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

Wiring

Inspect the entire generator for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for wear and tightness.Tighten all hose clamps and check hoses for leaks.

If any hose (fuel or oil) lines are defective replace them immediately.

PAGE 38 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)

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Contents Model DCA-600SSV Proposition 65WARNING Reporting Safety Defects AdministratorTable of Contents Parts Ordering Procedures Ordering parts has never been easierDCA-600SSV Specifications DCA-600SSV Dimensions TOP, Side and Front DimensionsDCA-600SSV Safety Message Alert Symbols Hazard SymbolsDCA-600SSV Safety Message Alert Symbols This generator, other propertyGeneral Safety BurnsGenerator Grounding Electrical SafetyDCA-600SSV Rules for Safe Operation Maintenance Safety Battery SafetyEmergencies Towing & Transporting SafetyDCA-600SSV Rules for Safe Operation Machine Safety Decals DCA-600SSV Generator DecalsDCA-600SSV Generator Decals 16 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV Generator Decals DCA-600SSV Installation Typical Generator Grounding ApplicationOutdoor Installation MountingDCA-600SSV General Information DCA-600SSV Major Components Generator Major ComponentsDCA-600SSV Generator Control Panel Pilot Lamp Indicates that the generator is working properlyLamp will be turned OFF When the circuitDCA-600SSV Generator Control Panel Be turned onDCA-600SSV Engine Operating Panel DCA-600SSV Engine Operating Panel Will stop the engine automaticallyDCA-600SSV Outputterminal Familiarization Output Terminal FamiliarizationDCA-600SSV Output Terminal Panel Familiarization 120VAC Gfci ReceptaclesDCA-600SSV Output Terminal Panel Familiarization Connecting LoadsMaximum Power Output KW Over Current RelayDCA-600SSV- Load Application Single Phase LoadThree Phase Load Maximum Amps Generator OutputVoltagesVoltage Change-Over Board Rated Maximum AmpsACVoltmeter Gauge Reading DCA-600SSV Generator OUTPUTS/GAUGE ReadingAC Ammeter Gauge Reading 3Ø-240V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages1Ø-480V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output VoltagesLubrication Oil DCA-600SSV SetupCircuit Breakers Fuel from the secondary inner Refueling ProcedureRefueling 36 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Air Cleaner Fan Belt Tension DCA-600SSV- SetupCleaning the Radiator Operation Freezing WeatherWiring BatteryBattery Cable Installation AlternatorDCA-600SSV GEN. START-UP Procedure Manual Generator and Control PanelDCA-600SSV- Generator START-UP Procedure Manual Place the engine speed switch in the LOW position FigureDCA-600SSV- Generator START-UP Procedure Manual Verify that the main circuit breaker on lamp is lit onDCA-600SSV Generator START-UP Procedure Auto Mode Set the engine speed switch to the High positionEmergency Shutdown Procedure DCA-600SSV Generator SHUT-DOWN ProcedureNormal Shutdown Procedure Air Cleaner with Dust Indicator DCA-600SSV MaintenanceAir Cleaner General InspectionCleaning the Fuel Strainer Service DailyCleaning Inside the Fuel Tank Fuel AdditionCheck Oil Level Radiator CleaningAir Removal Replacing Oil FilterBattery Charger & Jacket Water Heater Power Connections To ensure adequate startingDCA-600SSV -TRAILER Brakes Maintenance Tire Wear/Inflation DCA-600SSV -TRAILER MaintenanceTires/Wheels/Lug Nuts SuspensionLug nuts Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-600SSV -TRAILER-WIRING Diagram Trailer Wiring Diagram 5-PinDCA-600SSV -TRAILER-WIRING Diagram DCA-600SSV -GENERATORWIRING Diagram Generator Wiring DiagramDCA-600SSV Generator Wiring Diagram Main Breaker Main Circuit Breaker Wiring DiagramDCA-600SSV Enginewiring Diagram DCA-600SSV -TROUBLESHOOTING Engine DCA-600SSV -TROUBLESHOOTING Engine SmoothDCA-600SSV -TROUBLESHOOTING Generator Generator TroubleshootingDCA-600SSV -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecMethod of Operation DCA-600SSV-TROUBLESHOOTING Diagnostic LampExample Error Code For a complete understandingDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Sample Parts List DCA-600SSV- Explanation of Code in Remarks ColumnQty Description DCA-600SSV Suggested Spare PartsDCA-600SSV w/SA6D170AE-1VOLVO Engine DCA-600SSV Generator Assy 8171020504 06018423668171020004 8461070002DCA-600SSV Generator ASSY. 0016308095 74313100038461312004 11A 0040008000DCA-600SSV Control BOX Assy 0017108020 C42140016020601806153 C4261506003DCA-600SSV Control BOX ASSY. 7431852104 39-C 00412140007431861113 001710803572 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 C4214300904 06050105028481814503 0601850349DCA-600SSV Engine and Radiator Assy 0602015241 C49242002840602015240 0602046623DCA-600SSV Engine and Radiator ASSY. 0130404000 01500000180019206025 0130204000DCA-600SSV Engine Operating Panel Assy C4352102203 C44840021020017112030 8085182004DCA-600SSV Outputterminal Assy 7521850504 C42317006037521860504 0010112040DCA-600SSV Outputterminal ASSY. 0017106030 C326160070432-1 0221200150 0601812598DCA-600SSV Battery Assy 0805007804 0168719052C9109100704 0805006504DCA-600SSV Muffler Assy C4334200904 C43311008020019210020 0019210030DCA-600SSV Fueltank Assy 0810105400 C43640022030845500104 0264100505DCA-600SSV Enclosure #1 Assy C4414100204 C44140033023875116304 C4414100304DCA-600SSV Enclosure #1 ASSY. 35C 0041220000 35A 003002000035B 0040020000 C4434200103DCA-600SSV Enclosure #2 Assy 0207106000 C44440013033875151004 C4444000103DCA-600SSV Enclosure #2 ASSY. C4464202503 C446420240342A C4494501604 43A C4494501604DCA-600SSV Enclosure #3 Assy 0042310000 C44542060030019110070 0042410000DCA-600SSV Rubber Seal Assy 0228901670 02292016500228901440 0228901020DCA-600SSV Nameplate and Decals 0800520814 08005201000800520904 0800564004104 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 0840607104 13206209046360620004 0800615102Terms and Conditions of Sale Parts FreightpolicyDCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Heres HOW to GET Help