Multiquip operation manual DCA-70SSJU Series Engine Operating Panel

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DCA-70SSJU SERIES — ENGINE OPERATING PANEL

The definitions below describe the controls and functions of the DCA-70SSJU2 "Engine Operating Panel " (Figure 7) from S/N 73002141~.

1.Panel Light – Normally used in dark areas or at night time. When activated, panel lights will illuminate. When the generator is not in use be sure to turn the panel light switch to the OFF position.

2.Panel Light Switch – When activated will turn on control panel light.

3.Oil Pressure Gauge – During normal operation this gauge be should read between 42 to 71 psi. When starting the generator the oil pressure mar read a little bit higher, but after the engine warms up the oil pressure should return to the green zone.

4.WaterTemperature Gauge – During normal operation this gauge be should read between 165o and 203oF.

5.Charging Ammeter Gauge – Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system.

6.Fuel Gauge - Indicates amount of diesel fuel available.

7.Tachometer – Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use.

8.Engine Speed Switch - This switch controls the speed of the engine (low or high).

9.Cold Starting Button – Used to warm the engine glow plugs in cold weather conditions. Press and hold the engine cold starting button until the button illuminates.

10.Auto On/Off Engine Controller – This controller as a vertical row of status LED's (inset), that when lit, indicate that an engine malfunction (fault), has been detected. When a fault has been detected the engine controller will evaluate the fault and all major faults will shutdown the generator.

During cranking cycle , The MPEC will attempt to crank the engine for 10 seconds before disengaging. If the engine does not engage (start) by the third attempt, the engine will be shutdown by the engine controller’s "OVER CRANK PROTECTION" mode. If the engine engages at a speed (RPM's) that is not safe, the controller will shutdown the engine by initializing the "Over Speed Protection" mode.

Also the engine controller will shutdown the generator in the event of low oil pressure, high coolant temperature, low coolant level, and loss of magnetic pickup.These conditions can be observed by monitoring the LED status indicators on the front of the controller module.

A.Off/Manual/Auto Switch – This switch controls the running of the generator. If this switch is left in the "OFF" position, the generator will not run. When this switch is set to the manual position, the generator will start immediately.

If the generator is to be connected to a building's AC power source via a transfer switch (isolation), place the switch in the auto position. In this position the generator will monitor the AC line output from the building's power source.

B.Low Oil Pressure – Indicates the engine pressure has fallen below 15 psi. The oil pressure is detected using variable resistive values from the oil pressure sending unit. This is considered a major fault.

C.High Coolant Temperature – Indicates the engine temperature has exceeded 215°F. The engine temperature is detected using variable resistive values from the temperature sending unit. This is considered a major fault.

D.Overcrank Shutdown – Indicates the unit has attempted to start a pre- programmed number of times, and has failed to start. The number of cycles and duration are programmable. It is pre-set at 3 cycles with a 10 second duration. This is considered a major fault.

E.Overspeed Shutdown – Indicates the engine is running at an unsafe speed. This is considered a major fault.

F. Engine Running – Indicates that engine is running at a safe operating speed.

DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 27

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Contents MQ Power DCA-70SSJU Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Fax Parts Ordering ProceduresDCA-70SSJU Series Specifications Dimensions DCA-70SSJU Series Dimensions TOP, Side and FrontDo not follow directions DCA70SSJU Safety Message Alert SymbolsAlways wear approved eye and hearing protection DCA70SSJU Safety Message Alert SymbolsDCA-70SSJU Series Rules for Safe Operation General SafetyRadiator DCA-70SSJU Series Rules for Safe OperationTransporting BatteryAlways store equipment properly when not in use DCA-70SSJU- Rules for Safe OperationDCA-70SSJU- Rules for Safe Operation Towing Safety PrecautionsTypical Generator Grounding Application DCA-70SSJU- InstallationOutdoor Installation Whenever an engine is installed indoors the exhaust fumesMounting Generator with Trailer DCA-70SSJU Series -TOWING Safety PrecautionsExplanation of Chart DCA-70SSJU Series -TRAILER SpecificationsTrailer Specifications DCA-70SSJU Series -TRAILER SpecificationsSpecifications DCA-70SSJU Series Generator Decals DCA-70SSJU Series Generator Decals DCA-70SSJU Series General Information Generator Major Components DCA-70SSJU Series Major ComponentsAmp breaker DCA-70SSJU Series Generator Control PanelRelay monitors the current Terminals to the loadFuel Gauge Indicates amount of diesel fuel available DCA-70SSJU Series Engine Operating PanelEngine Operating Panel From S/N 73002141~ DCA-70SSJU Series Engine Operating PanelDCA-70SSJU Series Engine Operating Panel DCA-70SSJU Series Output Terminal Panel Familiarization Output Terminal Familiarization Two 2 Gfci Circuit Breakers 120V@ 20 amps Removing the Plastic Face Plate Uvwo Terminals 120VAC Gfci ReceptaclesOver Current Relay Connecting LoadsIf wattage is not given on the equipments name plate Single Phase LoadThree Phase Load DCA-70SSJU Series Load ApplicationGenerator OutputVoltages Voltage Selector SwitchVoltage Selector Switch Locking Button DCA-70SSJU Series Generator OutputsHow to Read the Output Terminal Gauge DCA-70SSJU Series Generator OUTPUTS/GAUGE ReadingGfci Receptacle Load Capability 3Ø 208V/1Ø120V Uvwo Terminal Output Voltages DCA-70SSJU Series Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Uvwo Terminal Output Voltages1Ø 240V/120V Uvwo Terminal Output Voltages 3Ø 480/277 Uvwo Terminal Output VoltagesFuel Check DCA-70SSJU Series PRE-SETUPCircuit Breakers Lubrication OilDCA-70SSJU Series PRE-SETUP Refueling ProcedureRefueling Full Trailer Tank Must be less than 50% Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation Freezing WeatherAlternator Battery Cable InstallationWhen connecting battery do the following WiringEngine Operating Panel S/N 73002140 and below DCA-70SSJU Series Generator START-UP Procedure ManualBefore Starting Close all engine enclosure doors FigureCold Starting Button Engine Operating Panel up to S/NCoolant Temperature Gauge Engine Operating Panel S/N 73002141~ Set engine speed switch to LOW FigurePlace the Off/Manual/Auto switch in the Auto position DCA-70SSJU Series Generator START-UP Procedure Auto ModeEmergency Shutdown Procedure Ignition Switch Up to S/N DCA-70SSJU Series Generator SHUT-DOWN ProcedureShutdown Procedure Ignition Switch Up to S/N Shutdown Procedure Engine Controller S/N 73002141~DCA-70SSJU Series Maintenance Check Oil Level Cleaning the Fuel StrainerFeed Pump Strainer Cleaning Air RemovalDCA-70SSJU Series Maintenance Hydraulic Surge Brakes DCA-70SSJU Series -TRAILER Brakes MaintenanceBrake Adjustment BrakesSuspension DCA-70SSJU Series -TRAILER MaintenanceTires/Wheels/Lug Nuts Tire Wear/InflationStart all wheel lug nuts by hand Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram DCA-70SSJU Series -TRAILERWIRING DiagramGenerator Wiring Diagram DCA-70SSJU Series Generatorwiring DiagramEngine Wiring Diagram Controller DCA-70SSJU Series Enginewiring Diagram with ControllerDCA-70SSJU Series Engine Wiring Diagram with Ignition Switch DCA-70SSJU Series -TROUBLESHOOTING Engine Engine does not startStarter does not run DCA-70SSJU Series -TROUBLESHOOTING Engine Generator Troubleshooting DCA-70SSJU Series -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-70SSJU Series -TROUBLESHOOTING Engine ControllerPage Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-70SSJU Series Suggested Spare PartsDCA-70SSJU Series Nameplate and Decals STRIPE, MQ Power STRIPE, WhisperwattStripe DCA-70SSJU Series Generator Assy FAN Generator AssyInclude Items W Field AssyDCA-70SSJU Series Control BOX Assy NTA-5A-2DB Switch CoverControl BOX Assy Machine ScrewDCA-70SSJU Series Control BOX ASSY. ST0PPER SL-2VSREOSTAT,VOLTAGE Regulator KnobDCA-70SSJU Series Engine and Radiator Assy Engine Foot DCA-70SSJU Series Engine and Radiator ASSY. DCA-70SSJU Series Engine and Radiator ASSY. DCA-70SSJU Series Engine and Radiator ASSY. 0602220621 M2260600024N7301311~ 0602202597N7300001TO S/N7302140 N73002141~ DCA-70SSJU Series Engine Operating Panel Assy0605010550 06018401900605804150 031108160DCA-70SSJU Series Engine Operating Panel ASSY. Panel Light N7300061TO S/N7302140 DCA-70SSJU Series Outputterminal AssyHinge DCA-70SSJU Series Outputterminal ASSY. NUT Breaker Fitting CoverCushion Rubber Stay RubberDCA-70SSJU Series Battery Assy Make Locally Battery BandBattery Bolt SET Battery CableN7300001TO S/N7300800 DCA-70SSJU Series Muffler AssyDCA-70SSJU Series Muffler Assy DCA-70SSJU Series Fueltank Assy Supporter Sheet Fuel TankCAP, Fueltank Tank BandEnclosure Assy DCA-70SSJU Series Enclosure AssyCenter Frame Under CoverCOVER, Front Frame Acoustic SheetEnclosure ASSY. DCA-70SSJU Series Enclosure ASSY.Washer DCA-70SSJU Series Enclosure ASSY. Emblem Side DoorDuct Door StopperDCA-70SSJU Series Rubber Seal Assy 0228901090 02289015800229200825 0228900670Terms and Conditions of Sale Parts Page Heres HOW to GET Help