Multiquip DCA-70SSJU DCA70SSJU Safety Message Alert Symbols, Do not follow directions

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DCA70SSJU — SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

This Owner's Manual has been

NOTEdeveloped to provide complete instructions for the safe and efficient operation of the MQ Power

Model DCA70SSJU Series

WHISPERWATT™ GENERATOR.

Before using this GENERATOR, ensure that the operating individual has read and understands all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.

HAZARD SYMBOLS

Lethal Exhaust Gases

Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.

Explosive Fuel

Diesel fuel is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.

DANGER: You WILL be KILLED or SERIOUSLY injured if you DO NOT follow directions.

WARNING: You CAN be KILLED or SERIOUSLY injured if you DO NOT follow directions.

CAUTION: You CAN be injured if you

DO NOT follow directions.

Potential hazards associated with trowel operation will be referenced with "Hazard Symbols" which appear throughout this manual, and will be referenced in conjunction with Safety "Message Alert Symbols".

Burn Hazards

Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.

Rotating Parts

NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

PAGE 8 — DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD) — REV. #5 (06/03/03)

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Contents MQ Power DCA-70SSJU Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures FaxDCA-70SSJU Series Specifications DCA-70SSJU Series Dimensions TOP, Side and Front DimensionsDCA70SSJU Safety Message Alert Symbols Do not follow directionsDCA70SSJU Safety Message Alert Symbols Always wear approved eye and hearing protectionGeneral Safety DCA-70SSJU Series Rules for Safe OperationDCA-70SSJU Series Rules for Safe Operation RadiatorBattery Always store equipment properly when not in useDCA-70SSJU- Rules for Safe Operation TransportingTowing Safety Precautions DCA-70SSJU- Rules for Safe OperationDCA-70SSJU- Installation Typical Generator Grounding ApplicationMounting Outdoor InstallationWhenever an engine is installed indoors the exhaust fumes DCA-70SSJU Series -TOWING Safety Precautions Generator with TrailerDCA-70SSJU Series -TRAILER Specifications Explanation of ChartDCA-70SSJU Series -TRAILER Specifications Trailer SpecificationsSpecifications DCA-70SSJU Series Generator Decals DCA-70SSJU Series Generator Decals DCA-70SSJU Series General Information DCA-70SSJU Series Major Components Generator Major ComponentsDCA-70SSJU Series Generator Control Panel Relay monitors the currentTerminals to the load Amp breakerDCA-70SSJU Series Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableDCA-70SSJU Series Engine Operating Panel Engine Operating Panel From S/N 73002141~DCA-70SSJU Series Engine Operating Panel  Two 2 Gfci Circuit Breakers 120V@ 20 amps DCA-70SSJU Series Output Terminal Panel FamiliarizationOutput Terminal Familiarization 120VAC Gfci Receptacles Removing the Plastic Face Plate Uvwo TerminalsConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-70SSJU Series Load Application If wattage is not given on the equipments name plateVoltage Selector Switch Voltage Selector Switch Locking ButtonDCA-70SSJU Series Generator Outputs Generator OutputVoltagesGfci Receptacle Load Capability How to Read the Output Terminal GaugeDCA-70SSJU Series Generator OUTPUTS/GAUGE Reading DCA-70SSJU Series Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø 240/139 Uvwo Terminal Output Voltages 3Ø 208V/1Ø120V Uvwo Terminal Output Voltages3Ø 480/277 Uvwo Terminal Output Voltages 1Ø 240V/120V Uvwo Terminal Output VoltagesDCA-70SSJU Series PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling DCA-70SSJU Series PRE-SETUPRefueling Procedure Full Trailer Tank Cleaning the Radiator Air Cleaner Fan Belt TensionOperation Freezing Weather Must be less than 50%Battery Cable Installation When connecting battery do the followingWiring AlternatorDCA-70SSJU Series Generator START-UP Procedure Manual Before StartingClose all engine enclosure doors Figure Engine Operating Panel S/N 73002140 and belowEngine Operating Panel up to S/N Cold Starting ButtonCoolant Temperature Gauge Set engine speed switch to LOW Figure Engine Operating Panel S/N 73002141~DCA-70SSJU Series Generator START-UP Procedure Auto Mode Place the Off/Manual/Auto switch in the Auto positionDCA-70SSJU Series Generator SHUT-DOWN Procedure Shutdown Procedure Ignition Switch Up to S/NShutdown Procedure Engine Controller S/N 73002141~ Emergency Shutdown Procedure Ignition Switch Up to S/NDCA-70SSJU Series Maintenance Cleaning the Fuel Strainer Feed Pump Strainer CleaningAir Removal Check Oil LevelDCA-70SSJU Series Maintenance DCA-70SSJU Series -TRAILER Brakes Maintenance Brake AdjustmentBrakes Hydraulic Surge BrakesDCA-70SSJU Series -TRAILER Maintenance Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handDCA-70SSJU Series -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-70SSJU Series Generatorwiring Diagram Generator Wiring DiagramDCA-70SSJU Series Enginewiring Diagram with Controller Engine Wiring Diagram ControllerDCA-70SSJU Series Engine Wiring Diagram with Ignition Switch Starter does not run DCA-70SSJU Series -TROUBLESHOOTING EngineEngine does not start DCA-70SSJU Series -TROUBLESHOOTING Engine DCA-70SSJU Series -TROUBLESHOOTING Generator Generator TroubleshootingDCA-70SSJU Series -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecPage Explanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-70SSJU Series Suggested Spare Parts Qty DescriptionDCA-70SSJU Series Nameplate and Decals Stripe STRIPE, MQ PowerSTRIPE, Whisperwatt DCA-70SSJU Series Generator Assy Generator Assy Include Items WField Assy FANDCA-70SSJU Series Control BOX Assy Switch Cover Control BOX AssyMachine Screw NTA-5A-2DBDCA-70SSJU Series Control BOX ASSY. SL-2VS REOSTAT,VOLTAGE RegulatorKnob ST0PPERDCA-70SSJU Series Engine and Radiator Assy Engine Foot DCA-70SSJU Series Engine and Radiator ASSY. DCA-70SSJU Series Engine and Radiator ASSY. DCA-70SSJU Series Engine and Radiator ASSY. M2260600024 N7301311~0602202597 0602220621DCA-70SSJU Series Engine Operating Panel Assy N7300001TO S/N7302140 N73002141~0601840190 0605804150031108160 0605010550DCA-70SSJU Series Engine Operating Panel ASSY. Panel Light DCA-70SSJU Series Outputterminal Assy N7300061TO S/N7302140Hinge DCA-70SSJU Series Outputterminal ASSY. Breaker Fitting Cover Cushion RubberStay Rubber NUTDCA-70SSJU Series Battery Assy Battery Band Battery Bolt SETBattery Cable Make LocallyDCA-70SSJU Series Muffler Assy N7300001TO S/N7300800DCA-70SSJU Series Muffler Assy DCA-70SSJU Series Fueltank Assy Fuel Tank CAP, FueltankTank Band Supporter SheetDCA-70SSJU Series Enclosure Assy Enclosure AssyUnder Cover COVER, Front FrameAcoustic Sheet Center FrameDCA-70SSJU Series Enclosure ASSY. Enclosure ASSY.Washer DCA-70SSJU Series Enclosure ASSY. Side Door DuctDoor Stopper EmblemDCA-70SSJU Series Rubber Seal Assy 0228901580 02292008250228900670 0228901090Terms and Conditions of Sale Parts Page Heres HOW to GET Help