Multiquip operation manual DCA-70SSJU Series Maintenance

Page 47

DCA-70SSJU SERIES — MAINTENANCE

TABLE 14. INSPECTION/MAINTENANCE

10 Hrs

250 Hrs

500 Hrs

1000 Hrs

DAILY

 

 

 

 

 

 

 

 

 

 

 

 

Check Engine Fluid Levels

X

 

 

 

 

 

 

 

 

 

 

Check Air Cleaner

X

 

 

 

 

 

 

 

 

 

 

Check Battery Acid Level

X

 

 

 

 

 

 

 

 

 

 

Check Fan Belt Condition

X

 

 

 

 

 

 

 

 

 

 

Check for Leaks

X

 

 

 

 

 

 

 

 

 

 

Check for Loosening of Parts

X

 

 

 

 

 

 

 

 

 

 

Replace Engine Oil and Filter *1

 

X

 

 

 

 

 

 

 

 

 

Clean Air Filter

 

X

 

 

 

 

 

 

 

 

ENGINE

Drain Bottom of Fuel Tank

 

X

 

 

 

 

 

 

 

Clean Unit, Inside and Outside

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Change Fuel Filter *2

 

 

X

 

 

 

 

 

 

 

 

Clean Radiator and Check Coolant Protection Level

 

 

X

 

 

 

 

 

 

 

 

Test Fuel Injection Nozzle

 

 

X

 

 

 

 

 

 

 

 

Replace Air Filter Element

 

 

 

X

 

 

 

 

 

 

 

Check all Hoses and Clamps

 

 

 

X

 

 

 

 

 

 

 

Check Valve Clearance

 

 

 

X

 

 

 

 

 

 

 

Check Injection Nozzle

 

 

X

X

 

 

 

 

 

 

 

Clean Inside of Fuel Tank

 

 

 

X

 

 

 

 

 

 

GENERATOR

Measure Insulation Resistance Over 3M ohms

 

X

 

 

 

 

 

 

 

 

*1 Replace engine oil anf filter at 100 hours, first time only.

*2 Replace fuel filter at 250 Hours, first time only.

General Inspection

Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks.

Engine Side (Refer to the Engine Instruction Manual)

Air Cleaner

Every 50 hours: Remove air cleaner element and clean the heavy duty paper element with kerosene, or foam element with liquid detergent and hot water. Wrap foam element in a cloth and squeeze dry. For heavy duty paper element, wipe excess kerosene with towel.

Air Cleaner with Dust Indicator

This indicator is attached to the air cleaner.When the air cleaner element is clogged, air intake restriction becomes greater and the dust indicator signal shows “RED” meaning the element needs changing. After changing the air element, press the dust indicator button to reset the indicator.

Service Daily

If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result.This can lead to a loss of power, excessive carbon buildup in the combustion chamber and high fuel consumption. Change air cleaner more frequently if these conditions exists.

Fuel Addition

Add diesel fuel (the grade may vary according to season and locations). Always pour through the mesh filter.

Removing Water from the Fuel Tank

After prolonged use, water and other impurities accumulate in the bottom of the tank. Occasionally remove the drain cock and drain the contents. During cold weather, the more empty volume inside the tank, the easier it is for water to condense. This can be reduced by keeping the tank full with diesel fuel.

DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 47

Image 47
Contents MQ Power DCA-70SSJU Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Fax Parts Ordering ProceduresDCA-70SSJU Series Specifications Dimensions DCA-70SSJU Series Dimensions TOP, Side and FrontDo not follow directions DCA70SSJU Safety Message Alert SymbolsAlways wear approved eye and hearing protection DCA70SSJU Safety Message Alert SymbolsDCA-70SSJU Series Rules for Safe Operation General SafetyRadiator DCA-70SSJU Series Rules for Safe OperationTransporting BatteryAlways store equipment properly when not in use DCA-70SSJU- Rules for Safe OperationDCA-70SSJU- Rules for Safe Operation Towing Safety PrecautionsTypical Generator Grounding Application DCA-70SSJU- InstallationMounting Outdoor InstallationWhenever an engine is installed indoors the exhaust fumes Generator with Trailer DCA-70SSJU Series -TOWING Safety PrecautionsExplanation of Chart DCA-70SSJU Series -TRAILER SpecificationsTrailer Specifications DCA-70SSJU Series -TRAILER SpecificationsSpecifications DCA-70SSJU Series Generator Decals DCA-70SSJU Series Generator Decals DCA-70SSJU Series General Information Generator Major Components DCA-70SSJU Series Major ComponentsAmp breaker DCA-70SSJU Series Generator Control PanelRelay monitors the current Terminals to the loadFuel Gauge Indicates amount of diesel fuel available DCA-70SSJU Series Engine Operating PanelEngine Operating Panel From S/N 73002141~ DCA-70SSJU Series Engine Operating PanelDCA-70SSJU Series Engine Operating Panel  Two 2 Gfci Circuit Breakers 120V@ 20 amps DCA-70SSJU Series Output Terminal Panel FamiliarizationOutput Terminal Familiarization Removing the Plastic Face Plate Uvwo Terminals 120VAC Gfci ReceptaclesOver Current Relay Connecting LoadsIf wattage is not given on the equipments name plate Single Phase LoadThree Phase Load DCA-70SSJU Series Load ApplicationGenerator OutputVoltages Voltage Selector SwitchVoltage Selector Switch Locking Button DCA-70SSJU Series Generator OutputsGfci Receptacle Load Capability How to Read the Output Terminal GaugeDCA-70SSJU Series Generator OUTPUTS/GAUGE Reading 3Ø 208V/1Ø120V Uvwo Terminal Output Voltages DCA-70SSJU Series Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Uvwo Terminal Output Voltages1Ø 240V/120V Uvwo Terminal Output Voltages 3Ø 480/277 Uvwo Terminal Output VoltagesFuel Check DCA-70SSJU Series PRE-SETUPCircuit Breakers Lubrication OilRefueling DCA-70SSJU Series PRE-SETUPRefueling Procedure Full Trailer Tank Must be less than 50% Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation Freezing WeatherAlternator Battery Cable InstallationWhen connecting battery do the following WiringEngine Operating Panel S/N 73002140 and below DCA-70SSJU Series Generator START-UP Procedure ManualBefore Starting Close all engine enclosure doors FigureCold Starting Button Engine Operating Panel up to S/NCoolant Temperature Gauge Engine Operating Panel S/N 73002141~ Set engine speed switch to LOW FigurePlace the Off/Manual/Auto switch in the Auto position DCA-70SSJU Series Generator START-UP Procedure Auto ModeEmergency Shutdown Procedure Ignition Switch Up to S/N DCA-70SSJU Series Generator SHUT-DOWN ProcedureShutdown Procedure Ignition Switch Up to S/N Shutdown Procedure Engine Controller S/N 73002141~DCA-70SSJU Series Maintenance Check Oil Level Cleaning the Fuel StrainerFeed Pump Strainer Cleaning Air RemovalDCA-70SSJU Series Maintenance Hydraulic Surge Brakes DCA-70SSJU Series -TRAILER Brakes MaintenanceBrake Adjustment BrakesSuspension DCA-70SSJU Series -TRAILER MaintenanceTires/Wheels/Lug Nuts Tire Wear/InflationStart all wheel lug nuts by hand Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram DCA-70SSJU Series -TRAILERWIRING DiagramGenerator Wiring Diagram DCA-70SSJU Series Generatorwiring DiagramEngine Wiring Diagram Controller DCA-70SSJU Series Enginewiring Diagram with ControllerDCA-70SSJU Series Engine Wiring Diagram with Ignition Switch Starter does not run DCA-70SSJU Series -TROUBLESHOOTING EngineEngine does not start DCA-70SSJU Series -TROUBLESHOOTING Engine Generator Troubleshooting DCA-70SSJU Series -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-70SSJU Series -TROUBLESHOOTING Engine ControllerPage Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-70SSJU Series Suggested Spare PartsDCA-70SSJU Series Nameplate and Decals Stripe STRIPE, MQ PowerSTRIPE, Whisperwatt DCA-70SSJU Series Generator Assy FAN Generator AssyInclude Items W Field AssyDCA-70SSJU Series Control BOX Assy NTA-5A-2DB Switch CoverControl BOX Assy Machine ScrewDCA-70SSJU Series Control BOX ASSY. ST0PPER SL-2VSREOSTAT,VOLTAGE Regulator KnobDCA-70SSJU Series Engine and Radiator Assy Engine Foot DCA-70SSJU Series Engine and Radiator ASSY. DCA-70SSJU Series Engine and Radiator ASSY. DCA-70SSJU Series Engine and Radiator ASSY. 0602220621 M2260600024N7301311~ 0602202597N7300001TO S/N7302140 N73002141~ DCA-70SSJU Series Engine Operating Panel Assy0605010550 06018401900605804150 031108160DCA-70SSJU Series Engine Operating Panel ASSY. Panel Light N7300061TO S/N7302140 DCA-70SSJU Series Outputterminal AssyHinge DCA-70SSJU Series Outputterminal ASSY. NUT Breaker Fitting CoverCushion Rubber Stay RubberDCA-70SSJU Series Battery Assy Make Locally Battery BandBattery Bolt SET Battery CableN7300001TO S/N7300800 DCA-70SSJU Series Muffler AssyDCA-70SSJU Series Muffler Assy DCA-70SSJU Series Fueltank Assy Supporter Sheet Fuel TankCAP, Fueltank Tank BandEnclosure Assy DCA-70SSJU Series Enclosure AssyCenter Frame Under CoverCOVER, Front Frame Acoustic SheetEnclosure ASSY. DCA-70SSJU Series Enclosure ASSY.Washer DCA-70SSJU Series Enclosure ASSY. Emblem Side DoorDuct Door StopperDCA-70SSJU Series Rubber Seal Assy 0228901090 02289015800229200825 0228900670Terms and Conditions of Sale Parts Page Heres HOW to GET Help