Multiquip DCA-70SSJU Series Generator START-UP Procedure Manual, Before Starting

Page 41

DCA-70SSJU SERIES — GENERATOR START-UP PROCEDURE (MANUAL)

WARNING:

The engine's exhaust contains harmful emissions. ALWAYS have adequate ventilation when operating. Direct exhaust away from nearby personnel.

Before Starting

Engine Operating Panel S/N 73002140 and below

CAUTION:

NEVER! manually start the engine with the main, GFCI or auailliary circuit breakers in the ON (closed) position.

NOTE

2.Connect the load to the UVWO terminals or auxiliary receptacles as shown in Figure 46. These load connection points can be found on the output terminal panel. To gain access to the UVWO terminals or other power receptacles, unlock the access cover and lift the door.

3.The UVWO terminals are protected by a plastic cover, remove this cover to gain access to the terminals. Tighten terminal nuts securely to prevent load wires from slipping out.

Steps 1 thru 19 are referenced for Engine Operating Panels up to S/N73002140(Figure44).Thisunit has a ignition key switch and a throttle lever. It does not have an MPEC unit.

Figure 46. Load Connections

4. Close all engine enclosure doors (Figure 47).

Figure 44. Engine Operating Panel

Up to S/N 73002140

1.Place the main,G.F.C.I. and aux. circuit breakers (Figure 45) in the “OFF” position prior to starting the engine.

Figure 45. Main, Aux. and GFCI

Circuit Breakers (OFF)

Figure 47. Engine Enclosure Doors

5.When starting the generator in COLD weather conditions, turntheignitionkeytothe“PREHEAT”position(Figure48).In warm weather conditions, pre-heating is not necessary.Skip to step 7.

Figure 48. Engine Ignition Switch (Pre-Heat)

DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 41

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Contents MQ Power DCA-70SSJU Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Fax Parts Ordering ProceduresDCA-70SSJU Series Specifications Dimensions DCA-70SSJU Series Dimensions TOP, Side and FrontDo not follow directions DCA70SSJU Safety Message Alert SymbolsAlways wear approved eye and hearing protection DCA70SSJU Safety Message Alert SymbolsDCA-70SSJU Series Rules for Safe Operation General SafetyRadiator DCA-70SSJU Series Rules for Safe OperationAlways store equipment properly when not in use BatteryDCA-70SSJU- Rules for Safe Operation TransportingDCA-70SSJU- Rules for Safe Operation Towing Safety PrecautionsTypical Generator Grounding Application DCA-70SSJU- InstallationMounting Outdoor InstallationWhenever an engine is installed indoors the exhaust fumes Generator with Trailer DCA-70SSJU Series -TOWING Safety PrecautionsExplanation of Chart DCA-70SSJU Series -TRAILER SpecificationsTrailer Specifications DCA-70SSJU Series -TRAILER SpecificationsSpecifications DCA-70SSJU Series Generator Decals DCA-70SSJU Series Generator Decals DCA-70SSJU Series General Information Generator Major Components DCA-70SSJU Series Major ComponentsRelay monitors the current DCA-70SSJU Series Generator Control PanelTerminals to the load Amp breakerFuel Gauge Indicates amount of diesel fuel available DCA-70SSJU Series Engine Operating PanelEngine Operating Panel From S/N 73002141~ DCA-70SSJU Series Engine Operating PanelDCA-70SSJU Series Engine Operating Panel  Two 2 Gfci Circuit Breakers 120V@ 20 amps DCA-70SSJU Series Output Terminal Panel FamiliarizationOutput Terminal Familiarization Removing the Plastic Face Plate Uvwo Terminals 120VAC Gfci ReceptaclesOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadDCA-70SSJU Series Load Application If wattage is not given on the equipments name plateVoltage Selector Switch Locking Button Voltage Selector SwitchDCA-70SSJU Series Generator Outputs Generator OutputVoltagesGfci Receptacle Load Capability How to Read the Output Terminal GaugeDCA-70SSJU Series Generator OUTPUTS/GAUGE Reading Uvwo Terminal Output Voltages DCA-70SSJU Series Output Terminal Panel Connections3Ø 240/139 Uvwo Terminal Output Voltages 3Ø 208V/1Ø120V Uvwo Terminal Output Voltages1Ø 240V/120V Uvwo Terminal Output Voltages 3Ø 480/277 Uvwo Terminal Output VoltagesCircuit Breakers DCA-70SSJU Series PRE-SETUPLubrication Oil Fuel CheckRefueling DCA-70SSJU Series PRE-SETUPRefueling Procedure Full Trailer Tank Air Cleaner Fan Belt Tension Cleaning the RadiatorOperation Freezing Weather Must be less than 50%When connecting battery do the following Battery Cable InstallationWiring AlternatorBefore Starting DCA-70SSJU Series Generator START-UP Procedure ManualClose all engine enclosure doors Figure Engine Operating Panel S/N 73002140 and belowCold Starting Button Engine Operating Panel up to S/NCoolant Temperature Gauge Engine Operating Panel S/N 73002141~ Set engine speed switch to LOW FigurePlace the Off/Manual/Auto switch in the Auto position DCA-70SSJU Series Generator START-UP Procedure Auto ModeShutdown Procedure Ignition Switch Up to S/N DCA-70SSJU Series Generator SHUT-DOWN ProcedureShutdown Procedure Engine Controller S/N 73002141~ Emergency Shutdown Procedure Ignition Switch Up to S/NDCA-70SSJU Series Maintenance Feed Pump Strainer Cleaning Cleaning the Fuel StrainerAir Removal Check Oil LevelDCA-70SSJU Series Maintenance Brake Adjustment DCA-70SSJU Series -TRAILER Brakes MaintenanceBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts DCA-70SSJU Series -TRAILER MaintenanceTire Wear/Inflation SuspensionStart all wheel lug nuts by hand Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram DCA-70SSJU Series -TRAILERWIRING DiagramGenerator Wiring Diagram DCA-70SSJU Series Generatorwiring DiagramEngine Wiring Diagram Controller DCA-70SSJU Series Enginewiring Diagram with ControllerDCA-70SSJU Series Engine Wiring Diagram with Ignition Switch Starter does not run DCA-70SSJU Series -TROUBLESHOOTING EngineEngine does not start DCA-70SSJU Series -TROUBLESHOOTING Engine Generator Troubleshooting DCA-70SSJU Series -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-70SSJU Series -TROUBLESHOOTING Engine ControllerPage Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-70SSJU Series Suggested Spare PartsDCA-70SSJU Series Nameplate and Decals Stripe STRIPE, MQ PowerSTRIPE, Whisperwatt DCA-70SSJU Series Generator Assy Include Items W Generator AssyField Assy FANDCA-70SSJU Series Control BOX Assy Control BOX Assy Switch CoverMachine Screw NTA-5A-2DBDCA-70SSJU Series Control BOX ASSY. REOSTAT,VOLTAGE Regulator SL-2VSKnob ST0PPERDCA-70SSJU Series Engine and Radiator Assy Engine Foot DCA-70SSJU Series Engine and Radiator ASSY. DCA-70SSJU Series Engine and Radiator ASSY. DCA-70SSJU Series Engine and Radiator ASSY. N7301311~ M22606000240602202597 0602220621N7300001TO S/N7302140 N73002141~ DCA-70SSJU Series Engine Operating Panel Assy0605804150 0601840190031108160 0605010550DCA-70SSJU Series Engine Operating Panel ASSY. Panel Light N7300061TO S/N7302140 DCA-70SSJU Series Outputterminal AssyHinge DCA-70SSJU Series Outputterminal ASSY. Cushion Rubber Breaker Fitting CoverStay Rubber NUTDCA-70SSJU Series Battery Assy Battery Bolt SET Battery BandBattery Cable Make LocallyN7300001TO S/N7300800 DCA-70SSJU Series Muffler AssyDCA-70SSJU Series Muffler Assy DCA-70SSJU Series Fueltank Assy CAP, Fueltank Fuel TankTank Band Supporter SheetEnclosure Assy DCA-70SSJU Series Enclosure AssyCOVER, Front Frame Under CoverAcoustic Sheet Center FrameEnclosure ASSY. DCA-70SSJU Series Enclosure ASSY.Washer DCA-70SSJU Series Enclosure ASSY. Duct Side DoorDoor Stopper EmblemDCA-70SSJU Series Rubber Seal Assy 0229200825 02289015800228900670 0228901090Terms and Conditions of Sale Parts Page Heres HOW to GET Help