Multiquip DCA-70SSJU Battery Cable Installation, When connecting battery do the following, Wiring

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DCA-70SSJU SERIES — PRE-SETUP

Battery

This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level are not properly maintained. Add only distilled water when replenishment is necessary.

DO NOT over fill. Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with an approved battery terminal treatment compound. Replace battery with only recommended type battery. The battery type used in this generator is BCI Group 27.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68° F). If the specific gravity should fall to 1.245 or lower, it indicates that the battery is dead and needs to be recharged or replaced.

Battery Cable Installation

When connecting battery do the following:

1.NEVER connect the battery cables to the battery terminals when the ignition switch is in either the Pre- Heat, RUN, or START position. ALWAYS make sure that the ignition switch is in the STOP position when connecting the battery.

2.Place a small amount of battery terminal treatment compound around both battery terminals.This will ensure a good connection and will help prevent corrosion around the battery terminals.

If the battery cable is connected incorrectly, electrical damage to the

NOTE generator will occur. Pay close attention to the polarity of the battery when connecting the battery.

CAUTION:

ALWAYS be sure the battery cables (Figure 43) are properly connected to the battery terminals as shown below. The RED cable is connected to the positive terminal of the battery, and the BLACK cable is connected to the negative terminal of the battery.

CAUTION:

ALWAYS disconnect the negative terminal FIRST and reconnect negative terminal LAST.

Figure 43. Battery Connections

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Alternator

The polarity of the alternator is negative grounding type. When an inverted circuit connection takes place, the circuit will be in short circuit instantaneously resulting the alternator failure.

DO NOT put water directly on the alternator. Entry of water into the alternator leads an electrolyte corrosion causing an alternator failure.

Before charging the battery with an external electric source, be sure to disconnect the battery cables.

Wiring

Inspect the entire generator for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for wear and tightness.Tighten all hose clamps and check hoses for leaks.

If any hose (fuel or oil) lines are defective replace them immediately.

PAGE 40 — DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD) — REV. #5 (06/03/03)

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Contents MQ Power DCA-70SSJU Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures FaxDCA-70SSJU Series Specifications DCA-70SSJU Series Dimensions TOP, Side and Front DimensionsDCA70SSJU Safety Message Alert Symbols Do not follow directionsDCA70SSJU Safety Message Alert Symbols Always wear approved eye and hearing protectionGeneral Safety DCA-70SSJU Series Rules for Safe OperationDCA-70SSJU Series Rules for Safe Operation RadiatorBattery Always store equipment properly when not in useDCA-70SSJU- Rules for Safe Operation TransportingTowing Safety Precautions DCA-70SSJU- Rules for Safe OperationDCA-70SSJU- Installation Typical Generator Grounding ApplicationWhenever an engine is installed indoors the exhaust fumes Outdoor InstallationMounting DCA-70SSJU Series -TOWING Safety Precautions Generator with TrailerDCA-70SSJU Series -TRAILER Specifications Explanation of ChartDCA-70SSJU Series -TRAILER Specifications Trailer SpecificationsSpecifications DCA-70SSJU Series Generator Decals DCA-70SSJU Series Generator Decals DCA-70SSJU Series General Information DCA-70SSJU Series Major Components Generator Major ComponentsDCA-70SSJU Series Generator Control Panel Relay monitors the currentTerminals to the load Amp breakerDCA-70SSJU Series Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableDCA-70SSJU Series Engine Operating Panel Engine Operating Panel From S/N 73002141~DCA-70SSJU Series Engine Operating Panel Output Terminal Familiarization DCA-70SSJU Series Output Terminal Panel Familiarization Two 2 Gfci Circuit Breakers 120V@ 20 amps 120VAC Gfci Receptacles Removing the Plastic Face Plate Uvwo TerminalsConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-70SSJU Series Load Application If wattage is not given on the equipments name plateVoltage Selector Switch Voltage Selector Switch Locking ButtonDCA-70SSJU Series Generator Outputs Generator OutputVoltagesDCA-70SSJU Series Generator OUTPUTS/GAUGE Reading How to Read the Output Terminal GaugeGfci Receptacle Load Capability DCA-70SSJU Series Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø 240/139 Uvwo Terminal Output Voltages 3Ø 208V/1Ø120V Uvwo Terminal Output Voltages3Ø 480/277 Uvwo Terminal Output Voltages 1Ø 240V/120V Uvwo Terminal Output VoltagesDCA-70SSJU Series PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure DCA-70SSJU Series PRE-SETUPRefueling Full Trailer Tank Cleaning the Radiator Air Cleaner Fan Belt TensionOperation Freezing Weather Must be less than 50%Battery Cable Installation When connecting battery do the followingWiring AlternatorDCA-70SSJU Series Generator START-UP Procedure Manual Before StartingClose all engine enclosure doors Figure Engine Operating Panel S/N 73002140 and belowEngine Operating Panel up to S/N Cold Starting ButtonCoolant Temperature Gauge Set engine speed switch to LOW Figure Engine Operating Panel S/N 73002141~DCA-70SSJU Series Generator START-UP Procedure Auto Mode Place the Off/Manual/Auto switch in the Auto positionDCA-70SSJU Series Generator SHUT-DOWN Procedure Shutdown Procedure Ignition Switch Up to S/NShutdown Procedure Engine Controller S/N 73002141~ Emergency Shutdown Procedure Ignition Switch Up to S/NDCA-70SSJU Series Maintenance Cleaning the Fuel Strainer Feed Pump Strainer CleaningAir Removal Check Oil LevelDCA-70SSJU Series Maintenance DCA-70SSJU Series -TRAILER Brakes Maintenance Brake AdjustmentBrakes Hydraulic Surge BrakesDCA-70SSJU Series -TRAILER Maintenance Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handDCA-70SSJU Series -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-70SSJU Series Generatorwiring Diagram Generator Wiring DiagramDCA-70SSJU Series Enginewiring Diagram with Controller Engine Wiring Diagram ControllerDCA-70SSJU Series Engine Wiring Diagram with Ignition Switch Engine does not start DCA-70SSJU Series -TROUBLESHOOTING EngineStarter does not run DCA-70SSJU Series -TROUBLESHOOTING Engine DCA-70SSJU Series -TROUBLESHOOTING Generator Generator TroubleshootingDCA-70SSJU Series -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecPage Explanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-70SSJU Series Suggested Spare Parts Qty DescriptionDCA-70SSJU Series Nameplate and Decals STRIPE, Whisperwatt STRIPE, MQ PowerStripe DCA-70SSJU Series Generator Assy Generator Assy Include Items WField Assy FANDCA-70SSJU Series Control BOX Assy Switch Cover Control BOX AssyMachine Screw NTA-5A-2DBDCA-70SSJU Series Control BOX ASSY. SL-2VS REOSTAT,VOLTAGE RegulatorKnob ST0PPERDCA-70SSJU Series Engine and Radiator Assy Engine Foot DCA-70SSJU Series Engine and Radiator ASSY. DCA-70SSJU Series Engine and Radiator ASSY. DCA-70SSJU Series Engine and Radiator ASSY. M2260600024 N7301311~0602202597 0602220621DCA-70SSJU Series Engine Operating Panel Assy N7300001TO S/N7302140 N73002141~0601840190 0605804150031108160 0605010550DCA-70SSJU Series Engine Operating Panel ASSY. Panel Light DCA-70SSJU Series Outputterminal Assy N7300061TO S/N7302140Hinge DCA-70SSJU Series Outputterminal ASSY. Breaker Fitting Cover Cushion RubberStay Rubber NUTDCA-70SSJU Series Battery Assy Battery Band Battery Bolt SETBattery Cable Make LocallyDCA-70SSJU Series Muffler Assy N7300001TO S/N7300800DCA-70SSJU Series Muffler Assy DCA-70SSJU Series Fueltank Assy Fuel Tank CAP, FueltankTank Band Supporter SheetDCA-70SSJU Series Enclosure Assy Enclosure AssyUnder Cover COVER, Front FrameAcoustic Sheet Center FrameDCA-70SSJU Series Enclosure ASSY. Enclosure ASSY.Washer DCA-70SSJU Series Enclosure ASSY. Side Door DuctDoor Stopper EmblemDCA-70SSJU Series Rubber Seal Assy 0228901580 02292008250228900670 0228901090Terms and Conditions of Sale Parts Page Heres HOW to GET Help