Multiquip DCA-70SSJU operation manual Engine Operating Panel up to S/N, Cold Starting Button

Page 42

DCA-70SSJU SERIES — GENERATOR START-UP PROCEDURE (MANUAL)

6.Press and hold the engine cold starting button (Figure 49) until the button illuminates (ON).

11.The generator's frequency meter (Figure 54) should be displaying the 60 cycle output frequency in HERTZ.

Figure 49. Cold Starting Button

7.Place the voltage selector switch in the desired voltage position (Figure 50).

Figure 50. Voltage Selector

Switch

STARTING (MANUAL)

Engine Operating Panel up to S/N 73002140

8.Place the engine throttle control in the “LOW” position (Figure 51).

Figure 51. Engine Throttle Control

9.Turn the ignition key to the “START” position (Figure 52) and listen for the engine to begin cranking. After the engine starts release the ignition key.

Figure 52. Engine Ignition Switch (Start)

10.Once the engine has started, let it run for 3-5 minutes, then turn the throttle handle control (Figure 53) to the “HIGH” position.

Figure 54. Frequency Meter (Hz)

12.The generator's AC-voltmeter (Figure 55) will display the generator’s output in VOLTS. If the voltage is not within the specified tolerance, use the voltage adjustment control knob (Figure 56) to increase or decrease the desired voltage.

Figure 55. Voltmeter

Figure 56. Voltage Adjust Control Knob

13.The ammeter (Figure 57) will indicate zero amps with no load applied. When a load is applied, the ammeter will indicate the amount of current that the load is drawing from the generator.

Figure 57. Ammeter (No Load)

14.The engine oil pressure gauge (Figure 58) will indicate the oil pressure (kg/ cm2) of the engine. Under normal operating conditions the oil pressure is approximately

Figure 53. Engine Throttle Control

Figure 58. Oil Pressure Gauge

 

PAGE 42 — DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD) — REV. #5 (06/03/03)

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Contents MQ Power DCA-70SSJU Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures FaxDCA-70SSJU Series Specifications DCA-70SSJU Series Dimensions TOP, Side and Front DimensionsDCA70SSJU Safety Message Alert Symbols Do not follow directionsDCA70SSJU Safety Message Alert Symbols Always wear approved eye and hearing protectionGeneral Safety DCA-70SSJU Series Rules for Safe OperationDCA-70SSJU Series Rules for Safe Operation RadiatorDCA-70SSJU- Rules for Safe Operation BatteryAlways store equipment properly when not in use TransportingTowing Safety Precautions DCA-70SSJU- Rules for Safe OperationDCA-70SSJU- Installation Typical Generator Grounding ApplicationOutdoor Installation Whenever an engine is installed indoors the exhaust fumesMounting DCA-70SSJU Series -TOWING Safety Precautions Generator with TrailerDCA-70SSJU Series -TRAILER Specifications Explanation of ChartDCA-70SSJU Series -TRAILER Specifications Trailer SpecificationsSpecifications DCA-70SSJU Series Generator Decals DCA-70SSJU Series Generator Decals DCA-70SSJU Series General Information DCA-70SSJU Series Major Components Generator Major ComponentsTerminals to the load DCA-70SSJU Series Generator Control PanelRelay monitors the current Amp breakerDCA-70SSJU Series Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableDCA-70SSJU Series Engine Operating Panel Engine Operating Panel From S/N 73002141~DCA-70SSJU Series Engine Operating Panel DCA-70SSJU Series Output Terminal Panel Familiarization Output Terminal Familiarization Two 2 Gfci Circuit Breakers 120V@ 20 amps 120VAC Gfci Receptacles Removing the Plastic Face Plate Uvwo TerminalsConnecting Loads Over Current RelayDCA-70SSJU Series Load Application Single Phase LoadThree Phase Load If wattage is not given on the equipments name plateDCA-70SSJU Series Generator Outputs Voltage Selector SwitchVoltage Selector Switch Locking Button Generator OutputVoltagesHow to Read the Output Terminal Gauge DCA-70SSJU Series Generator OUTPUTS/GAUGE ReadingGfci Receptacle Load Capability 3Ø 240/139 Uvwo Terminal Output Voltages DCA-70SSJU Series Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 208V/1Ø120V Uvwo Terminal Output Voltages3Ø 480/277 Uvwo Terminal Output Voltages 1Ø 240V/120V Uvwo Terminal Output VoltagesLubrication Oil DCA-70SSJU Series PRE-SETUPCircuit Breakers Fuel CheckDCA-70SSJU Series PRE-SETUP Refueling ProcedureRefueling Full Trailer Tank Operation Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Must be less than 50%Wiring Battery Cable InstallationWhen connecting battery do the following AlternatorClose all engine enclosure doors Figure DCA-70SSJU Series Generator START-UP Procedure ManualBefore Starting Engine Operating Panel S/N 73002140 and belowEngine Operating Panel up to S/N Cold Starting ButtonCoolant Temperature Gauge Set engine speed switch to LOW Figure Engine Operating Panel S/N 73002141~DCA-70SSJU Series Generator START-UP Procedure Auto Mode Place the Off/Manual/Auto switch in the Auto positionShutdown Procedure Engine Controller S/N 73002141~ DCA-70SSJU Series Generator SHUT-DOWN ProcedureShutdown Procedure Ignition Switch Up to S/N Emergency Shutdown Procedure Ignition Switch Up to S/NDCA-70SSJU Series Maintenance Air Removal Cleaning the Fuel StrainerFeed Pump Strainer Cleaning Check Oil LevelDCA-70SSJU Series Maintenance Brakes DCA-70SSJU Series -TRAILER Brakes MaintenanceBrake Adjustment Hydraulic Surge BrakesTire Wear/Inflation DCA-70SSJU Series -TRAILER MaintenanceTires/Wheels/Lug Nuts SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handDCA-70SSJU Series -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-70SSJU Series Generatorwiring Diagram Generator Wiring DiagramDCA-70SSJU Series Enginewiring Diagram with Controller Engine Wiring Diagram ControllerDCA-70SSJU Series Engine Wiring Diagram with Ignition Switch DCA-70SSJU Series -TROUBLESHOOTING Engine Engine does not startStarter does not run DCA-70SSJU Series -TROUBLESHOOTING Engine DCA-70SSJU Series -TROUBLESHOOTING Generator Generator TroubleshootingDCA-70SSJU Series -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecPage Explanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-70SSJU Series Suggested Spare Parts Qty DescriptionDCA-70SSJU Series Nameplate and Decals STRIPE, MQ Power STRIPE, WhisperwattStripe DCA-70SSJU Series Generator Assy Field Assy Generator AssyInclude Items W FANDCA-70SSJU Series Control BOX Assy Machine Screw Switch CoverControl BOX Assy NTA-5A-2DBDCA-70SSJU Series Control BOX ASSY. Knob SL-2VSREOSTAT,VOLTAGE Regulator ST0PPERDCA-70SSJU Series Engine and Radiator Assy Engine Foot DCA-70SSJU Series Engine and Radiator ASSY. DCA-70SSJU Series Engine and Radiator ASSY. DCA-70SSJU Series Engine and Radiator ASSY. 0602202597 M2260600024N7301311~ 0602220621DCA-70SSJU Series Engine Operating Panel Assy N7300001TO S/N7302140 N73002141~031108160 06018401900605804150 0605010550DCA-70SSJU Series Engine Operating Panel ASSY. Panel Light DCA-70SSJU Series Outputterminal Assy N7300061TO S/N7302140Hinge DCA-70SSJU Series Outputterminal ASSY. Stay Rubber Breaker Fitting CoverCushion Rubber NUTDCA-70SSJU Series Battery Assy Battery Cable Battery BandBattery Bolt SET Make LocallyDCA-70SSJU Series Muffler Assy N7300001TO S/N7300800DCA-70SSJU Series Muffler Assy DCA-70SSJU Series Fueltank Assy Tank Band Fuel TankCAP, Fueltank Supporter SheetDCA-70SSJU Series Enclosure Assy Enclosure AssyAcoustic Sheet Under CoverCOVER, Front Frame Center FrameDCA-70SSJU Series Enclosure ASSY. Enclosure ASSY.Washer DCA-70SSJU Series Enclosure ASSY. Door Stopper Side DoorDuct EmblemDCA-70SSJU Series Rubber Seal Assy 0228900670 02289015800229200825 0228901090Terms and Conditions of Sale Parts Page Heres HOW to GET Help