Multiquip DCA-70SSJU operation manual Outdoor Installation, Mounting

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Outdoor Installation

Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so that the exhaust will not be discharged in the direction of nearby homes.

The installation site must be relatively free from moisture and dust. All electrical equipment should be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive materials have a tendency to cause excessive wear to engine and alternator parts.

CAUTION:

Pay close attention to ventilation when operating the generator inside tunnels and caves. The engine exhaust contains noxious elements. Engine exhaust must be routed to a ventilated area.

DCA-70SSJU— INSTALLATION

Generator Grounding

To guard against electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.

Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.

NEC articles 250-64(b) and 250-66 set the following grounding requirements:

1.Use one of the following wire types to connect the generator to earth ground.

a.Copper - 10 AWG (5.3 mm2) or larger.

b.Aluminum - 8 AWG (8.4 mm2) or larger.

2.When grounding the generator (Figure 2) connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully. Connect the other end of the ground cable to earth ground.

3.NEC article 250-52(c) specifies that the earth ground rod should be buried aminimum of 8 ft. into the ground.

Indoor Installation

 

When connecting the generator to

Exhaust gases from diesel engines are extremely poisonous.

 

NOTE

any buildings electrical system

Whenever an engine is installed indoors the exhaust fumes

 

ALWAYS consult with a licensed

must be vented to the outside.The engine should be installed

 

electrician.

at least two feet from any outside wall. Using an exhaust

 

 

pipe which is too long or too small can cause excessive

 

 

back pressure which will cause the engine to heat

 

 

excessively and possibly burn the valves.

 

 

Mounting

The generator must be mounted on a solid foundation (such as concrete) and set firmly on the foundation to isolate vibration of the generator when it is running. The generator must set at least 6 inches above the floor or grade level (in accordance to NFPA 110, Chapter 5-4.1). DO NOT remove the metal skids on the bottom of the generator. They are to resist damage to the bottom of the generator and to maintain alignment.

DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD)— REV. #5 (06/03/03) — PAGE 15

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Contents MQ Power DCA-70SSJU Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Fax Parts Ordering ProceduresDCA-70SSJU Series Specifications Dimensions DCA-70SSJU Series Dimensions TOP, Side and FrontDo not follow directions DCA70SSJU Safety Message Alert SymbolsAlways wear approved eye and hearing protection DCA70SSJU Safety Message Alert SymbolsDCA-70SSJU Series Rules for Safe Operation General SafetyRadiator DCA-70SSJU Series Rules for Safe OperationTransporting BatteryAlways store equipment properly when not in use DCA-70SSJU- Rules for Safe OperationDCA-70SSJU- Rules for Safe Operation Towing Safety PrecautionsTypical Generator Grounding Application DCA-70SSJU- InstallationOutdoor Installation Whenever an engine is installed indoors the exhaust fumesMounting Generator with Trailer DCA-70SSJU Series -TOWING Safety PrecautionsExplanation of Chart DCA-70SSJU Series -TRAILER SpecificationsTrailer Specifications DCA-70SSJU Series -TRAILER SpecificationsSpecifications DCA-70SSJU Series Generator Decals DCA-70SSJU Series Generator Decals DCA-70SSJU Series General Information Generator Major Components DCA-70SSJU Series Major ComponentsAmp breaker DCA-70SSJU Series Generator Control PanelRelay monitors the current Terminals to the loadFuel Gauge Indicates amount of diesel fuel available DCA-70SSJU Series Engine Operating PanelEngine Operating Panel From S/N 73002141~ DCA-70SSJU Series Engine Operating PanelDCA-70SSJU Series Engine Operating Panel DCA-70SSJU Series Output Terminal Panel Familiarization Output Terminal Familiarization Two 2 Gfci Circuit Breakers 120V@ 20 amps Removing the Plastic Face Plate Uvwo Terminals 120VAC Gfci ReceptaclesOver Current Relay Connecting LoadsIf wattage is not given on the equipments name plate Single Phase LoadThree Phase Load DCA-70SSJU Series Load ApplicationGenerator OutputVoltages Voltage Selector SwitchVoltage Selector Switch Locking Button DCA-70SSJU Series Generator OutputsHow to Read the Output Terminal Gauge DCA-70SSJU Series Generator OUTPUTS/GAUGE ReadingGfci Receptacle Load Capability 3Ø 208V/1Ø120V Uvwo Terminal Output Voltages DCA-70SSJU Series Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø 240/139 Uvwo Terminal Output Voltages1Ø 240V/120V Uvwo Terminal Output Voltages 3Ø 480/277 Uvwo Terminal Output VoltagesFuel Check DCA-70SSJU Series PRE-SETUPCircuit Breakers Lubrication OilDCA-70SSJU Series PRE-SETUP Refueling ProcedureRefueling Full Trailer Tank Must be less than 50% Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation Freezing WeatherAlternator Battery Cable InstallationWhen connecting battery do the following WiringEngine Operating Panel S/N 73002140 and below DCA-70SSJU Series Generator START-UP Procedure ManualBefore Starting Close all engine enclosure doors FigureCold Starting Button Engine Operating Panel up to S/NCoolant Temperature Gauge Engine Operating Panel S/N 73002141~ Set engine speed switch to LOW FigurePlace the Off/Manual/Auto switch in the Auto position DCA-70SSJU Series Generator START-UP Procedure Auto ModeEmergency Shutdown Procedure Ignition Switch Up to S/N DCA-70SSJU Series Generator SHUT-DOWN ProcedureShutdown Procedure Ignition Switch Up to S/N Shutdown Procedure Engine Controller S/N 73002141~DCA-70SSJU Series Maintenance Check Oil Level Cleaning the Fuel StrainerFeed Pump Strainer Cleaning Air RemovalDCA-70SSJU Series Maintenance Hydraulic Surge Brakes DCA-70SSJU Series -TRAILER Brakes MaintenanceBrake Adjustment BrakesSuspension DCA-70SSJU Series -TRAILER MaintenanceTires/Wheels/Lug Nuts Tire Wear/InflationStart all wheel lug nuts by hand Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram DCA-70SSJU Series -TRAILERWIRING DiagramGenerator Wiring Diagram DCA-70SSJU Series Generatorwiring DiagramEngine Wiring Diagram Controller DCA-70SSJU Series Enginewiring Diagram with ControllerDCA-70SSJU Series Engine Wiring Diagram with Ignition Switch DCA-70SSJU Series -TROUBLESHOOTING Engine Engine does not startStarter does not run DCA-70SSJU Series -TROUBLESHOOTING Engine Generator Troubleshooting DCA-70SSJU Series -TROUBLESHOOTING GeneratorEngine Controller Troubleshooting Mpec DCA-70SSJU Series -TROUBLESHOOTING Engine ControllerPage Items Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-70SSJU Series Suggested Spare PartsDCA-70SSJU Series Nameplate and Decals STRIPE, MQ Power STRIPE, WhisperwattStripe DCA-70SSJU Series Generator Assy FAN Generator AssyInclude Items W Field AssyDCA-70SSJU Series Control BOX Assy NTA-5A-2DB Switch CoverControl BOX Assy Machine ScrewDCA-70SSJU Series Control BOX ASSY. ST0PPER SL-2VSREOSTAT,VOLTAGE Regulator KnobDCA-70SSJU Series Engine and Radiator Assy Engine Foot DCA-70SSJU Series Engine and Radiator ASSY. DCA-70SSJU Series Engine and Radiator ASSY. DCA-70SSJU Series Engine and Radiator ASSY. 0602220621 M2260600024N7301311~ 0602202597N7300001TO S/N7302140 N73002141~ DCA-70SSJU Series Engine Operating Panel Assy0605010550 06018401900605804150 031108160DCA-70SSJU Series Engine Operating Panel ASSY. Panel Light N7300061TO S/N7302140 DCA-70SSJU Series Outputterminal AssyHinge DCA-70SSJU Series Outputterminal ASSY. NUT Breaker Fitting CoverCushion Rubber Stay RubberDCA-70SSJU Series Battery Assy Make Locally Battery BandBattery Bolt SET Battery CableN7300001TO S/N7300800 DCA-70SSJU Series Muffler AssyDCA-70SSJU Series Muffler Assy DCA-70SSJU Series Fueltank Assy Supporter Sheet Fuel TankCAP, Fueltank Tank BandEnclosure Assy DCA-70SSJU Series Enclosure AssyCenter Frame Under CoverCOVER, Front Frame Acoustic SheetEnclosure ASSY. DCA-70SSJU Series Enclosure ASSY.Washer DCA-70SSJU Series Enclosure ASSY. Emblem Side DoorDuct Door StopperDCA-70SSJU Series Rubber Seal Assy 0228901090 02289015800229200825 0228900670Terms and Conditions of Sale Parts Page Heres HOW to GET Help