Multiquip operation manual DCA-70SSJU Series -TROUBLESHOOTING Engine Controller

Page 60

DCA-70SSJU SERIES —TROUBLESHOOTING (ENGINE CONTROLLER)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 21 (Engine Controller Troubleshooting) as a basic guideline for troubleshooting the Microprocessor Engine Controller unit (MPEC). If the problem cannot be remedied, consult our company's business office or service plant.

TABLE 21. ENGINE CONTROLLER TROUBLESHOOTING (MPEC)

Sympton

Possible Cause

Solution

 

 

 

 

Low oil level?

Fill oil level.

 

 

 

Low oil pressure light

Oil pressure sending unit failure?

Replace oil pressure sending unit.

 

 

is on.

Time delay malfuntion in Controller?

Refer to dealer.

 

 

 

 

 

Wire shorted?

Inspect/repair wire.

 

 

 

 

Low coolant level?

Fill coolant level.

Low coolant level light

 

 

Sending unit failure?

Replace sending unit.

is on.

 

 

 

Low battery voltage?

Replace/charge battery.

 

 

 

 

Fan belt tension incorrect?

Tighten/replace fan belt.

 

 

 

 

Air flow is not circulation through radiator?

Clean/repair radiator grill.

 

 

 

 

Doors open?

Close doors.

 

 

 

High coolant

Exhaust leaking?

Replace/repair gaskets or faulty part.

 

 

temperture light is on.

Generator being overloaded?

Check/reduce load.

 

 

 

 

 

Thermostat failure?

Replace thermostat.

 

 

 

 

Air intake blocked?

Clear all air intakes.

 

 

 

 

Temperature switch failure?

Replace temperature switch.

 

 

 

Overcrank light is on.

No or low Fuel?

Fill fuel level.

 

 

Controller needs to be calibrated?

Refer to dealer.

 

 

 

 

 

RPM engine speed too high?

Adjust RPM.

 

 

 

Overspeed light is on.

Governor actuator needs to be adjusted?

Adjust governor actuator.

 

 

Governor controller needs to be adjusted?

Adjust governor controller.

 

 

 

 

 

Engine Controller needs to be calibrated?

Refer to dealer.

 

 

 

Loss of MPU light(s) or

Magnetic pick up out of adjustment?

Adjust magnetic pick up.

on.

Magnetic pick up dirty?

Clean magnetic pick up.

 

 

 

 

PAGE 60 — DCA-70SSJU SERIES — OPERATION AND PARTS MANUAL (STD) — REV. #5 (06/03/03)

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Contents MQ Power DCA-70SSJU Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures FaxDCA-70SSJU Series Specifications DCA-70SSJU Series Dimensions TOP, Side and Front DimensionsDCA70SSJU Safety Message Alert Symbols Do not follow directionsDCA70SSJU Safety Message Alert Symbols Always wear approved eye and hearing protectionGeneral Safety DCA-70SSJU Series Rules for Safe OperationDCA-70SSJU Series Rules for Safe Operation RadiatorBattery Always store equipment properly when not in useDCA-70SSJU- Rules for Safe Operation TransportingTowing Safety Precautions DCA-70SSJU- Rules for Safe OperationDCA-70SSJU- Installation Typical Generator Grounding ApplicationOutdoor Installation Whenever an engine is installed indoors the exhaust fumesMounting DCA-70SSJU Series -TOWING Safety Precautions Generator with TrailerDCA-70SSJU Series -TRAILER Specifications Explanation of ChartDCA-70SSJU Series -TRAILER Specifications Trailer SpecificationsSpecifications DCA-70SSJU Series Generator Decals DCA-70SSJU Series Generator Decals DCA-70SSJU Series General Information DCA-70SSJU Series Major Components Generator Major ComponentsDCA-70SSJU Series Generator Control Panel Relay monitors the currentTerminals to the load Amp breakerDCA-70SSJU Series Engine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableDCA-70SSJU Series Engine Operating Panel Engine Operating Panel From S/N 73002141~DCA-70SSJU Series Engine Operating Panel DCA-70SSJU Series Output Terminal Panel Familiarization Output Terminal Familiarization Two 2 Gfci Circuit Breakers 120V@ 20 amps 120VAC Gfci Receptacles Removing the Plastic Face Plate Uvwo TerminalsConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadDCA-70SSJU Series Load Application If wattage is not given on the equipments name plateVoltage Selector Switch Voltage Selector Switch Locking ButtonDCA-70SSJU Series Generator Outputs Generator OutputVoltagesHow to Read the Output Terminal Gauge DCA-70SSJU Series Generator OUTPUTS/GAUGE ReadingGfci Receptacle Load Capability DCA-70SSJU Series Output Terminal Panel Connections Uvwo Terminal Output Voltages3Ø 240/139 Uvwo Terminal Output Voltages 3Ø 208V/1Ø120V Uvwo Terminal Output Voltages3Ø 480/277 Uvwo Terminal Output Voltages 1Ø 240V/120V Uvwo Terminal Output VoltagesDCA-70SSJU Series PRE-SETUP Circuit BreakersLubrication Oil Fuel CheckDCA-70SSJU Series PRE-SETUP Refueling ProcedureRefueling Full Trailer Tank Cleaning the Radiator Air Cleaner Fan Belt TensionOperation Freezing Weather Must be less than 50%Battery Cable Installation When connecting battery do the followingWiring AlternatorDCA-70SSJU Series Generator START-UP Procedure Manual Before StartingClose all engine enclosure doors Figure Engine Operating Panel S/N 73002140 and belowEngine Operating Panel up to S/N Cold Starting ButtonCoolant Temperature Gauge Set engine speed switch to LOW Figure Engine Operating Panel S/N 73002141~DCA-70SSJU Series Generator START-UP Procedure Auto Mode Place the Off/Manual/Auto switch in the Auto positionDCA-70SSJU Series Generator SHUT-DOWN Procedure Shutdown Procedure Ignition Switch Up to S/NShutdown Procedure Engine Controller S/N 73002141~ Emergency Shutdown Procedure Ignition Switch Up to S/NDCA-70SSJU Series Maintenance Cleaning the Fuel Strainer Feed Pump Strainer CleaningAir Removal Check Oil LevelDCA-70SSJU Series Maintenance DCA-70SSJU Series -TRAILER Brakes Maintenance Brake AdjustmentBrakes Hydraulic Surge BrakesDCA-70SSJU Series -TRAILER Maintenance Tires/Wheels/Lug NutsTire Wear/Inflation SuspensionLug Nut Torque Requirements Start all wheel lug nuts by handDCA-70SSJU Series -TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-70SSJU Series Generatorwiring Diagram Generator Wiring DiagramDCA-70SSJU Series Enginewiring Diagram with Controller Engine Wiring Diagram ControllerDCA-70SSJU Series Engine Wiring Diagram with Ignition Switch DCA-70SSJU Series -TROUBLESHOOTING Engine Engine does not startStarter does not run DCA-70SSJU Series -TROUBLESHOOTING Engine DCA-70SSJU Series -TROUBLESHOOTING Generator Generator TroubleshootingDCA-70SSJU Series -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting MpecPage Explanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-70SSJU Series Suggested Spare Parts Qty DescriptionDCA-70SSJU Series Nameplate and Decals STRIPE, MQ Power STRIPE, WhisperwattStripe DCA-70SSJU Series Generator Assy Generator Assy Include Items WField Assy FANDCA-70SSJU Series Control BOX Assy Switch Cover Control BOX AssyMachine Screw NTA-5A-2DBDCA-70SSJU Series Control BOX ASSY. SL-2VS REOSTAT,VOLTAGE RegulatorKnob ST0PPERDCA-70SSJU Series Engine and Radiator Assy Engine Foot DCA-70SSJU Series Engine and Radiator ASSY. DCA-70SSJU Series Engine and Radiator ASSY. DCA-70SSJU Series Engine and Radiator ASSY. M2260600024 N7301311~0602202597 0602220621DCA-70SSJU Series Engine Operating Panel Assy N7300001TO S/N7302140 N73002141~0601840190 0605804150031108160 0605010550DCA-70SSJU Series Engine Operating Panel ASSY. Panel Light DCA-70SSJU Series Outputterminal Assy N7300061TO S/N7302140Hinge DCA-70SSJU Series Outputterminal ASSY. Breaker Fitting Cover Cushion RubberStay Rubber NUTDCA-70SSJU Series Battery Assy Battery Band Battery Bolt SETBattery Cable Make LocallyDCA-70SSJU Series Muffler Assy N7300001TO S/N7300800DCA-70SSJU Series Muffler Assy DCA-70SSJU Series Fueltank Assy Fuel Tank CAP, FueltankTank Band Supporter SheetDCA-70SSJU Series Enclosure Assy Enclosure AssyUnder Cover COVER, Front FrameAcoustic Sheet Center FrameDCA-70SSJU Series Enclosure ASSY. Enclosure ASSY.Washer DCA-70SSJU Series Enclosure ASSY. Side Door DuctDoor Stopper EmblemDCA-70SSJU Series Rubber Seal Assy 0228901580 02292008250228900670 0228901090Terms and Conditions of Sale Parts Page Heres HOW to GET Help