Multiquip operation manual MQ Power Model DCA-500SSK Whisperwatttm Generator

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PARTS AND OPERATION MANUAL

MQ POWER

MODEL DCA-500SSK

WHISPERWATTTM

GENERATOR

(Standard)

© COPYRIGHT 2001, MULTIQUIP INC.

PARTS LIST NO C4872300004

Revision #1 (06/04/01)

MULTIQUIP INC.	PARTS DEPARTMENT:
18910 WILMINGTON AVE.	800-427-1244
CARSON, CALIFORNIA 90746	FAX: 800-672-7877
310-537-3700	SERVICE DEPARTMENT:
800-421-1244	800-835-2551
FAX:310-537-3927	FAX:310-638-8046

E-mail:mq@multiquip.com • www:multiquip.com

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Contents MQ Power Model DCA-500SSK Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures Earn Extra Discounts when You order by FAXRules for Safe Operation General SafetyRadiator Loading and Unloading Crane BatteryRules for Safe Operation DCA-500SSK -TOWING Towing Safety PrecautionsExplanation of Chart DCA-500SSK TRAILER-SAFETY GuidelinesDCA-500SSK -TRAILER-SPECIFICATIONS Electrical DCA-500SSK -TRAILER-SPECIFICATIONSBrakes Electric Brake AdjustmentElectric Brakes Hydraulic/Air/Surge Brakes DCA-500SSK -TRAILER Safety GuidelinesTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Torque Ft.-Lbs DCA-500SSK -TRAILER Safety GuidelinesLug Nut Torque Requirements DCA-500SSK -TRAILER-WIRING Diagram Symptom Possible Cause Solution DCA-500SSK -TRAILER BrakestroubleshootingMachine Safety Decals DCA-500SSK Operation and Safety DecalsDCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK -- Notes DCA-500SSK Specifications DCA-500SSK General Information Major Components DCA-500SSK Major ComponentsPage Dimensions DCA-500SSK Dimensions TOP and SideDCA-500SSK Dimensions Front and Rear Control Panel DCA-500SSK Control PanelPilot Lamp Indicates that the generator is working properly DCA-500SSK Control PanelEngine Operating Panel DCA-500SSK Engine Operating PanelFuel Level Gauge Indicates amount of diesel fuel remaining DCA-500SSK Outputterminal Output Terminal Panel Location Over Current Relay Maximum Amps Output Terminal Panel Available VoltagesModel Rated Maximum AmpsAC Voltmeter Reading the Output Terminal GaugesPhase, 240 Volt Single Phase, 240 VoltSingle Phase, 139 Volt Voltage Change-over BoardPhase, 480 Volt Single Phase, 480 VoltSingle Phase, 277 Volt DCA-500SSK OutputterminalOutdoor Installation DCA-500SSK InstallationTypical Generator Grounding Application DCA-500SSK InstallationGeneral Inspection Prior to Operation DCA-500SSK PRE-SETUPRange Type OilAir Cleaner Cleaning the RadiatorOperation in Freezing Weather Fan Belt TensionWiring Battery Cable InstallationPiping and Hose Connection Three Phase Load Single Phase LoadDCA-500SSK Load Application Before Starting Generator and Control Panel Before Starting EngineSet the battery ON/OFF switch to the on position Voltage Meter Volts Engine Speed Switch DCA-500SSK Generator START-UP Procedure Auto Engine Shutdown DCA-500SSK Generator Shutdown ProcedureEmergency Stop Page DCA-500SSK Maintenance Changing Oil Check Electric Heater If equippedReplacing fuel filter Greasing Cleaning breather elementGenerator Storage Inspection / Maintenance DCA-500SSK-GENERATORWIRING Diagram DCA-500SSK-ENGINEWIRING Diagram DCA-500SSK -TROUBLESHOOTING Engine Engine Troubleshooting DCA-500SSK -TROUBLESHOOTING EngineGenerator Troubleshooting DCA-500SSK -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-500SSK -TROUBLESHOOTING MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnDCA-500SSK w/SA6D170AE-1 Komatsu Engine DCA-500SSK Suggested Spare PartsQty Description DCA-500SSK Generator Assy Part Name QTY DCA-500SSK Generator Assy DCA-500SSK Generator Assy DCA-500SSK Control BOX Assy Part Name DCA-500SSK Control BOX Assy APS Unit DCA-500SSK Engine & Radiator Assy Part Name QTY Remarks DCA-500SSK Engine & Radiator Assy 0131710060 DCA-500SSK Engine Operating Panel Assy Support LEG DCA-500SSK Engine Operating Panel Assy Starter Switch DCA-500SSK Outputterminal Assy Output Terminal DCA-500SSK Outputterminal Assy Cover DCA-500SSK Battery Assy Battery DCA-500SSK Muffler Assy Muffler DCA-500SSK Fueltank Assy Fuel Tank Enclosure #1 Assy DCA-500SSK Enclosure #1 AssyDCA-500SSK Enclosure #1 Assy DCA-500SSK Enclosure #1 Assy HEX.NUT Enclosure #2 Assy DCA-500SSK Enclosure #2 AssyRear Frame DCA-500SSK Enclosure #2 Assy DCA-500SSK Enclosure #2 Assy Enclosure #3 Assy DCA-500SSK Enclosure #3 AssyDCA-500SSK Enclosure #3 Assy DCA-500SSK Enclosure #3 Assy 7525151504 DCA-500SSK Rubber Seal Assy 0228901640 DCA-500SSK Nameplate and Decals Control BOX Group DCA-500SSK Nameplate and Decals Part Name QTY Remarks Freight Policy Terms and Conditions of Sale PartsPage Mail mq@multiquip.com WWW multiquip.com