Multiquip DCA-500SSK operation manual Fuel Level Gauge Indicates amount of diesel fuel remaining

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DCA-500SSK — ENGINE OPERATING PANEL

The definitions below describe the controls and functions of the DCA-500SSK " Engine Operating Panel " (Figure 10).

1.Throttle Handle- Use this handle to adjust the RPMs when the engine is idling (no load).

2.Tachometer – Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use.

3.Engine Warning Display (LED) Module – This module display’s the following engine failures:

A.Overheat Lamp – This lamp goes ON when the cooling water temperature rises abnormally. If the lamp goes ON during normal operation of the generator, the emergency shutdown device will stop the engine automatically.

B.Low Oil Pressure Lamp – During normal operation of the generator this lamp should remain OFF. When the Auto-OFF/Reset- Manual switch is set to the “Manual” position to start the engine, the lamp will illuminate. After the oil pressure rises after start-up the lamp

will go OFF. If this lamp is ever illuminated (ON) during normal operation of the generator, the emergency shutdown device will stop the engine automatically.

C.Low Fuel Level Lamp – When this lamp is ON, it is time to stop the engine and add fuel. Remember to let the engine cool before adding fuel.

D.Low Battery Fluid Lamp – This lamp goes ON when the battery fluid is low. If this lamp goes ON during normal operation of the generator, stop the engine and fill the battery with distilled water to the specified level.

E.Clogged Air Filter Lamp – This lamp goes ON when the air filter is clogged. If this lamp goes ON during normal operation of the generator, stop the engine and replace the air filter.

4.Oil Pressure Gauge – During normal operation this gauge be should read in the “GREEN” zone. When starting the generator the oil pressure mar read a little bit higher, but after the engine warms up the oil pressure should return to the green zone.

5.Water Temperature Gauge – During normal operation this gauge be should read in the “GREEN” zone.

6.Charging Ammeter Gauge – Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system.

7.Fuel Level Gauge – Indicates amount of diesel fuel remaining.

8.Battery Switch – This switch should be set to the ON position during normal operation. When the engine has been stop, place this switch in the OFF position. DO NOT turn this switch during normal operation, it could cause damage to the electrical equipment

9.Ignition Switch- Use this switch to start the engine in manual mode (see instructions on starting generator.)

10.Pre-Heat Lamp – Indicates that the glow plugs of the diesel engine are hot and the engine is ready to be started.

11.Preheat Switch – Turn this switch on to heat diesel engine in cold weather conditions.

12.Emergency Stop Button – Push this button inward to stop the engine in the event of an emergency. DO NOT use this button as a normal means of stopping the engine.

13.Engine Speed Switch – This switch changes the engine speed from idle to normal.

DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 35

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Contents MQ Power Model DCA-500SSK Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures Earn Extra Discounts when You order by FAXRules for Safe Operation General SafetyRadiator Loading and Unloading Crane BatteryRules for Safe Operation DCA-500SSK -TOWING Towing Safety PrecautionsExplanation of Chart DCA-500SSK TRAILER-SAFETY GuidelinesDCA-500SSK -TRAILER-SPECIFICATIONS Electrical DCA-500SSK -TRAILER-SPECIFICATIONSElectric Brakes Electric Brake AdjustmentBrakes Hydraulic/Air/Surge Brakes DCA-500SSK -TRAILER Safety GuidelinesSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements DCA-500SSK -TRAILER Safety GuidelinesTorque Ft.-Lbs DCA-500SSK -TRAILER-WIRING Diagram Symptom Possible Cause Solution DCA-500SSK -TRAILER BrakestroubleshootingMachine Safety Decals DCA-500SSK Operation and Safety DecalsDCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK -- Notes DCA-500SSK Specifications DCA-500SSK General Information Major Components DCA-500SSK Major ComponentsPage Dimensions DCA-500SSK Dimensions TOP and SideDCA-500SSK Dimensions Front and Rear Control Panel DCA-500SSK Control PanelPilot Lamp Indicates that the generator is working properly DCA-500SSK Control PanelEngine Operating Panel DCA-500SSK Engine Operating PanelFuel Level Gauge Indicates amount of diesel fuel remaining DCA-500SSK Outputterminal Output Terminal Panel Location Rated Maximum Amps Output Terminal Panel Available VoltagesOver Current Relay Maximum Amps ModelAC Voltmeter Reading the Output Terminal GaugesVoltage Change-over Board Single Phase, 240 VoltPhase, 240 Volt Single Phase, 139 VoltDCA-500SSK Outputterminal Single Phase, 480 VoltPhase, 480 Volt Single Phase, 277 VoltOutdoor Installation DCA-500SSK InstallationTypical Generator Grounding Application DCA-500SSK InstallationGeneral Inspection Prior to Operation DCA-500SSK PRE-SETUPRange Type OilFan Belt Tension Cleaning the RadiatorAir Cleaner Operation in Freezing WeatherPiping and Hose Connection Battery Cable InstallationWiring DCA-500SSK Load Application Single Phase LoadThree Phase Load Before Starting Generator and Control Panel Before Starting EngineSet the battery ON/OFF switch to the on position Voltage Meter Volts Engine Speed Switch DCA-500SSK Generator START-UP Procedure Auto Emergency Stop DCA-500SSK Generator Shutdown ProcedureEngine Shutdown Page DCA-500SSK Maintenance Replacing fuel filter Check Electric Heater If equippedChanging Oil Generator Storage Cleaning breather elementGreasing Inspection / Maintenance DCA-500SSK-GENERATORWIRING Diagram DCA-500SSK-ENGINEWIRING Diagram DCA-500SSK -TROUBLESHOOTING Engine Engine Troubleshooting DCA-500SSK -TROUBLESHOOTING EngineGenerator Troubleshooting DCA-500SSK -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-500SSK -TROUBLESHOOTING MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-500SSK Suggested Spare PartsDCA-500SSK w/SA6D170AE-1 Komatsu Engine DCA-500SSK Generator Assy Part Name QTY DCA-500SSK Generator Assy DCA-500SSK Generator Assy DCA-500SSK Control BOX Assy Part Name DCA-500SSK Control BOX Assy APS Unit DCA-500SSK Engine & Radiator Assy Part Name QTY Remarks DCA-500SSK Engine & Radiator Assy 0131710060 DCA-500SSK Engine Operating Panel Assy Support LEG DCA-500SSK Engine Operating Panel Assy Starter Switch DCA-500SSK Outputterminal Assy Output Terminal DCA-500SSK Outputterminal Assy Cover DCA-500SSK Battery Assy Battery DCA-500SSK Muffler Assy Muffler DCA-500SSK Fueltank Assy Fuel Tank Enclosure #1 Assy DCA-500SSK Enclosure #1 AssyDCA-500SSK Enclosure #1 Assy DCA-500SSK Enclosure #1 Assy HEX.NUT Enclosure #2 Assy DCA-500SSK Enclosure #2 AssyRear Frame DCA-500SSK Enclosure #2 Assy DCA-500SSK Enclosure #2 Assy Enclosure #3 Assy DCA-500SSK Enclosure #3 AssyDCA-500SSK Enclosure #3 Assy DCA-500SSK Enclosure #3 Assy 7525151504 DCA-500SSK Rubber Seal Assy 0228901640 DCA-500SSK Nameplate and Decals Control BOX Group DCA-500SSK Nameplate and Decals Part Name QTY Remarks Freight Policy Terms and Conditions of Sale PartsPage Mail mq@multiquip.com WWW multiquip.com