Multiquip operation manual DCA-500SSK -TROUBLESHOOTING Engine, Engine Troubleshooting

Page 63

DCA-500SSK —TROUBLESHOOTING (ENGINE)

TABLE 16. ENGINE TROUBLESHOOTING (CONTINUED)

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Fuel filter clogged or dirty?

Clean or change.

 

 

 

 

Air cleaner clogged?

Clean or change.

 

 

 

 

Fuel leak due to loose

Tighten nut.

 

injection pipe retaining nut?

 

 

 

 

 

 

Injection pump

Repair or replace.

 

malfunctioning?

Engine revolution is not

 

 

 

 

 

smooth.

Incorrect nozzle opening

Adjust.

 

pressure?

 

 

 

 

 

 

Injection nozzle stuck or

Repair or replace.

 

clogged?

 

 

 

 

 

 

Fuel over flow pipe

Clean.

 

clogged?

 

 

 

 

 

 

Governor malfunctioning?

Repair.

 

 

 

 

Excessive engine oil?

Reduce to the specified level.

 

 

 

 

Piston ring and liner worn

Repair or replace.

Either white or blue exhaust

or stuck?

 

gas is observed.

 

 

Incorrect injection timing?

Adjust.

 

 

 

 

 

Deficient compression?

Adjust top clearance.

 

 

 

 

Overload?

Lessen the load.

 

 

 

 

Low grade fuel used?

Use the specified fuel.

Either black or dark gray

 

 

Fuel filter clogged?

Clean or change.

exhaust gas is observed.

 

 

 

Air cleaner clogged?

Clean or change.

 

 

 

 

Deficient nozzle injection?

Repair or replace the nozzle.

 

 

 

 

Incorrect injection timing?

Adjust.

 

 

 

 

Engine's moving parts

Repair or replace.

 

seem to be seizing?

 

 

 

 

 

Deficient output.

Uneven fuel injection?

Repair or replace the injection pump.

 

 

 

 

Deficient nozzle injection?

Repair or replace the nozzle.

 

 

 

 

Compression leak?

Replace head gasket, tighten cylinder head bolt, glow

 

plug and nozzle holder.

 

 

 

 

 

DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 63

Image 63
Contents MQ Power Model DCA-500SSK Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures Earn Extra Discounts when You order by FAXRules for Safe Operation General SafetyRadiator Loading and Unloading Crane BatteryRules for Safe Operation DCA-500SSK -TOWING Towing Safety PrecautionsExplanation of Chart DCA-500SSK TRAILER-SAFETY GuidelinesDCA-500SSK -TRAILER-SPECIFICATIONS Electrical DCA-500SSK -TRAILER-SPECIFICATIONSElectric Brake Adjustment BrakesElectric Brakes Hydraulic/Air/Surge Brakes DCA-500SSK -TRAILER Safety GuidelinesTires/Wheels/Lug Nuts Tire Wear/InflationSuspension DCA-500SSK -TRAILER Safety Guidelines Torque Ft.-LbsLug Nut Torque Requirements DCA-500SSK -TRAILER-WIRING Diagram Symptom Possible Cause Solution DCA-500SSK -TRAILER BrakestroubleshootingMachine Safety Decals DCA-500SSK Operation and Safety DecalsDCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK -- Notes DCA-500SSK Specifications DCA-500SSK General Information Major Components DCA-500SSK Major ComponentsPage Dimensions DCA-500SSK Dimensions TOP and SideDCA-500SSK Dimensions Front and Rear Control Panel DCA-500SSK Control PanelPilot Lamp Indicates that the generator is working properly DCA-500SSK Control PanelEngine Operating Panel DCA-500SSK Engine Operating PanelFuel Level Gauge Indicates amount of diesel fuel remaining DCA-500SSK Outputterminal Output Terminal Panel Location Rated Maximum Amps Output Terminal Panel Available VoltagesOver Current Relay Maximum Amps ModelAC Voltmeter Reading the Output Terminal GaugesVoltage Change-over Board Single Phase, 240 VoltPhase, 240 Volt Single Phase, 139 VoltDCA-500SSK Outputterminal Single Phase, 480 VoltPhase, 480 Volt Single Phase, 277 VoltOutdoor Installation DCA-500SSK InstallationTypical Generator Grounding Application DCA-500SSK InstallationGeneral Inspection Prior to Operation DCA-500SSK PRE-SETUPRange Type OilFan Belt Tension Cleaning the RadiatorAir Cleaner Operation in Freezing WeatherBattery Cable Installation WiringPiping and Hose Connection Single Phase Load Three Phase LoadDCA-500SSK Load Application Before Starting Generator and Control Panel Before Starting EngineSet the battery ON/OFF switch to the on position Voltage Meter Volts Engine Speed Switch DCA-500SSK Generator START-UP Procedure Auto DCA-500SSK Generator Shutdown Procedure Engine ShutdownEmergency Stop Page DCA-500SSK Maintenance Check Electric Heater If equipped Changing OilReplacing fuel filter Cleaning breather element GreasingGenerator Storage Inspection / Maintenance DCA-500SSK-GENERATORWIRING Diagram DCA-500SSK-ENGINEWIRING Diagram DCA-500SSK -TROUBLESHOOTING Engine Engine Troubleshooting DCA-500SSK -TROUBLESHOOTING EngineGenerator Troubleshooting DCA-500SSK -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-500SSK -TROUBLESHOOTING MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnDCA-500SSK Suggested Spare Parts DCA-500SSK w/SA6D170AE-1 Komatsu EngineQty Description DCA-500SSK Generator Assy Part Name QTY DCA-500SSK Generator Assy DCA-500SSK Generator Assy DCA-500SSK Control BOX Assy Part Name DCA-500SSK Control BOX Assy APS Unit DCA-500SSK Engine & Radiator Assy Part Name QTY Remarks DCA-500SSK Engine & Radiator Assy 0131710060 DCA-500SSK Engine Operating Panel Assy Support LEG DCA-500SSK Engine Operating Panel Assy Starter Switch DCA-500SSK Outputterminal Assy Output Terminal DCA-500SSK Outputterminal Assy Cover DCA-500SSK Battery Assy Battery DCA-500SSK Muffler Assy Muffler DCA-500SSK Fueltank Assy Fuel Tank Enclosure #1 Assy DCA-500SSK Enclosure #1 AssyDCA-500SSK Enclosure #1 Assy DCA-500SSK Enclosure #1 Assy HEX.NUT Enclosure #2 Assy DCA-500SSK Enclosure #2 AssyRear Frame DCA-500SSK Enclosure #2 Assy DCA-500SSK Enclosure #2 Assy Enclosure #3 Assy DCA-500SSK Enclosure #3 AssyDCA-500SSK Enclosure #3 Assy DCA-500SSK Enclosure #3 Assy 7525151504 DCA-500SSK Rubber Seal Assy 0228901640 DCA-500SSK Nameplate and Decals Control BOX Group DCA-500SSK Nameplate and Decals Part Name QTY Remarks Freight Policy Terms and Conditions of Sale PartsPage Mail mq@multiquip.com WWW multiquip.com