Multiquip DCA-500SSK operation manual Battery, Loading and Unloading Crane

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Battery

CAUTION:

Never over fill the battery with water above the upper limit.

The battery contains acids that can cause injury to the eyes and skin. To avoid eye irritation, always wear safety glasses. Use well insulated gloves when picking up the battery. Use the following guidelines when handling the battery:

1.DO NOT drop the battery. There is the possibility of risk that the battery may explode.

2.DO NOT expose the battery to open flames, sparks, cigarettes etc. The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark, an explosion could occur.

3.Always keep the battery charged. If the battery is not charged a buildup of combustible gas will occur.

4.Always keep battery charging and booster cables in good working condition. Repair or replace all worn cables.

5.Always recharge the battery in an open air environment, to avoid risk of a dangerous concentration of combustible gases.

6.In case the battery liquid (dilute sulfuric acid) comes in contact with clothing or skin, rinse skin or clothing immediately with plenty of water.

7.In case the battery liquid (dilute sulfuric acid) comes in contact with your eyes, rinse eyes immediately with plenty of water, then contact the nearest doctor or hospital, and seek medical attention.

RULES FOR SAFE OPERATION

NEVER Run engine without air filter. Severe engine damage may occur.

Always service air cleaner frequently to prevent carburetor malfunction.

Always disconnect the battery before performing service on the generator.

Always be sure the operator is familiar with proper safety precautions and operations techniques before using generator.

Always store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

DO NOT leave the generator running in the manual mode unattended.

DO NOT allow unauthorized people to operate this equipment.

Always read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.

Always be sure the operator is familiar with proper safety precautions and operations techniques before using generator.

Refer to the Komatsu Engine Owner's Manual for engine technical questions or information.

Loading and Unloading (Crane)

Before lifting, make sure the generator's lifting hook is secure and that there is no apparent damage to the generator itself (loose screws, nuts and bolts). If any part is loose or damaged, please take corrective action before lifting.

Always drain fuel prior to lifting.

Always make sure crane or lifting device has been properly secured to the hook of guard frame on generator.

NEVER lift the machine while the engine is running.

Use adequate lifting cable (wire or rope) of sufficient strength.

When lifting the generator, always use the balanced center- point suspension hook and lift straight upwards.

NEVER allow any person or animal to stand underneath the machine while lifting.

When loading the generator on a truck, be sure to use the front and back frame bars as a means to secure the generator during transport.

PAGE 8 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

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Contents MQ Power Model DCA-500SSK Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Earn Extra Discounts when You order by FAX Parts Ordering ProceduresGeneral Safety Rules for Safe OperationRadiator Battery Loading and Unloading CraneRules for Safe Operation Towing Safety Precautions DCA-500SSK -TOWINGDCA-500SSK TRAILER-SAFETY Guidelines Explanation of ChartDCA-500SSK -TRAILER-SPECIFICATIONS DCA-500SSK -TRAILER-SPECIFICATIONS ElectricalElectric Brakes Electric Brake AdjustmentBrakes DCA-500SSK -TRAILER Safety Guidelines Hydraulic/Air/Surge BrakesSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements DCA-500SSK -TRAILER Safety GuidelinesTorque Ft.-Lbs DCA-500SSK -TRAILER-WIRING Diagram DCA-500SSK -TRAILER Brakestroubleshooting Symptom Possible Cause SolutionDCA-500SSK Operation and Safety Decals Machine Safety DecalsDCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK -- Notes DCA-500SSK Specifications DCA-500SSK General Information DCA-500SSK Major Components Major ComponentsPage DCA-500SSK Dimensions TOP and Side DimensionsDCA-500SSK Dimensions Front and Rear DCA-500SSK Control Panel Control PanelDCA-500SSK Control Panel Pilot Lamp Indicates that the generator is working properlyDCA-500SSK Engine Operating Panel Engine Operating PanelFuel Level Gauge Indicates amount of diesel fuel remaining DCA-500SSK Outputterminal Output Terminal Panel Location Output Terminal Panel Available Voltages Over Current Relay Maximum AmpsModel Rated Maximum AmpsReading the Output Terminal Gauges AC VoltmeterSingle Phase, 240 Volt Phase, 240 VoltSingle Phase, 139 Volt Voltage Change-over BoardSingle Phase, 480 Volt Phase, 480 VoltSingle Phase, 277 Volt DCA-500SSK OutputterminalDCA-500SSK Installation Outdoor InstallationDCA-500SSK Installation Typical Generator Grounding ApplicationDCA-500SSK PRE-SETUP General Inspection Prior to OperationType Oil RangeCleaning the Radiator Air CleanerOperation in Freezing Weather Fan Belt TensionPiping and Hose Connection Battery Cable InstallationWiring DCA-500SSK Load Application Single Phase LoadThree Phase Load Before Starting Engine Before Starting Generator and Control PanelSet the battery ON/OFF switch to the on position Voltage Meter Volts Engine Speed Switch DCA-500SSK Generator START-UP Procedure Auto Emergency Stop DCA-500SSK Generator Shutdown ProcedureEngine Shutdown Page DCA-500SSK Maintenance Replacing fuel filter Check Electric Heater If equippedChanging Oil Generator Storage Cleaning breather elementGreasing Inspection / Maintenance DCA-500SSK-GENERATORWIRING Diagram DCA-500SSK-ENGINEWIRING Diagram DCA-500SSK -TROUBLESHOOTING Engine DCA-500SSK -TROUBLESHOOTING Engine Engine TroubleshootingDCA-500SSK -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingDCA-500SSK -TROUBLESHOOTING Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnQty Description DCA-500SSK Suggested Spare PartsDCA-500SSK w/SA6D170AE-1 Komatsu Engine DCA-500SSK Generator Assy Part Name QTY DCA-500SSK Generator Assy DCA-500SSK Generator Assy DCA-500SSK Control BOX Assy Part Name DCA-500SSK Control BOX Assy APS Unit DCA-500SSK Engine & Radiator Assy Part Name QTY Remarks DCA-500SSK Engine & Radiator Assy 0131710060 DCA-500SSK Engine Operating Panel Assy Support LEG DCA-500SSK Engine Operating Panel Assy Starter Switch DCA-500SSK Outputterminal Assy Output Terminal DCA-500SSK Outputterminal Assy Cover DCA-500SSK Battery Assy Battery DCA-500SSK Muffler Assy Muffler DCA-500SSK Fueltank Assy Fuel Tank DCA-500SSK Enclosure #1 Assy Enclosure #1 AssyDCA-500SSK Enclosure #1 Assy DCA-500SSK Enclosure #1 Assy HEX.NUT DCA-500SSK Enclosure #2 Assy Enclosure #2 AssyRear Frame DCA-500SSK Enclosure #2 Assy DCA-500SSK Enclosure #2 Assy DCA-500SSK Enclosure #3 Assy Enclosure #3 AssyDCA-500SSK Enclosure #3 Assy DCA-500SSK Enclosure #3 Assy 7525151504 DCA-500SSK Rubber Seal Assy 0228901640 DCA-500SSK Nameplate and Decals Control BOX Group DCA-500SSK Nameplate and Decals Part Name QTY Remarks Terms and Conditions of Sale Parts Freight PolicyPage Mail mq@multiquip.com WWW multiquip.com