Multiquip operation manual DCA-500SSK Outputterminal

Page 36

600SSK FAMILIARIZATION

The “Output Terminal Panel” is provided with the following:

zTwo 120V GFCI receptacles, 20 amp

zThree 240/139V output receptacles, 50 amp

zTwo 120V input receptacles, 20 amp (optional)

z3 Load Circuit Breakers 265V @65 amps

z2 Load GFCI Circuit Breakers 265V@ 20amps

Control Box

The “Control Box” is provided with the following:

zMain Circuit Breaker 1400 amps

zOver-Current Relay

Output Terminal Panel

The Output Control Panel (See Figure 14) is located on the right hand side (left from control panel) of the generator. The UVWO lugs are protected by a face plate cover that can be secured in the close position by a pad lock. (See Figure 11).

Figure 11. Output Terminal Cover

120 Volt Recetacle

Two GFCI Duplex Nema 5-20R (120V, 20 Amp) recepacle is provided on the output terminal. This receptacle can be used anytime the generator is in operation. The receptacle is controlled by the circuit breaker located on the control panel.

Pressing the reset button resets the receptacle after being tripped. Pressing the "Test Button" (See Figure 12) in the center of this receptacle will check the GFCI function. The receptacle should be tested at least once a month.

DCA-500SSK — OUTPUTTERMINAL

Connecting Load

Loads can be connected to the generator by the UVWO Lugs or the convenience receptacles. (See Figure 13). Make sure to read the operation manual before attempting to connect a load to the generator.

Figure 13. Connection Receptacles

Circuit Breakers

To protect the generator from an overload, a 3-pole, 1400 amp, main circuit breaker is provided to protect the UVWO output terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload. Three 50 amp load circuit breakers have also been provided to protect the load side of the generator from overload. Make sure to switch ALL circuit breakers to the "OFF" position prior to starting the engine.

Maximum Output

The entire load connected to the UVWO Lugs, all four slots in the duplex receptacles, and the must not exceed 500 kW in standby or 550 kW in prime output.

Twist Lock Dual Voltage Receptacles

Three CS-6369 auxiliary power receptacles have been provided to supply 208/120V. The voltage regulator knob on the control panel may need to be used to adjust the voltage to 208 or 416V.

Input Receptacles

Two 120 volt, 20 amp input receptacles are provided to supply power to accessories, such as the battery charger (optional) or jacket water heater (optional).

Figure 12. GFCI Test/Reset Button

PAGE 36 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

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Contents MQ Power Model DCA-500SSK Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Earn Extra Discounts when You order by FAX Parts Ordering ProceduresGeneral Safety Rules for Safe OperationRadiator Battery Loading and Unloading CraneRules for Safe Operation Towing Safety Precautions DCA-500SSK -TOWINGDCA-500SSK TRAILER-SAFETY Guidelines Explanation of ChartDCA-500SSK -TRAILER-SPECIFICATIONS DCA-500SSK -TRAILER-SPECIFICATIONS ElectricalElectric Brake Adjustment BrakesElectric Brakes DCA-500SSK -TRAILER Safety Guidelines Hydraulic/Air/Surge BrakesTires/Wheels/Lug Nuts Tire Wear/InflationSuspension DCA-500SSK -TRAILER Safety Guidelines Torque Ft.-LbsLug Nut Torque Requirements DCA-500SSK -TRAILER-WIRING Diagram DCA-500SSK -TRAILER Brakestroubleshooting Symptom Possible Cause SolutionDCA-500SSK Operation and Safety Decals Machine Safety DecalsDCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK -- Notes DCA-500SSK Specifications DCA-500SSK General Information DCA-500SSK Major Components Major ComponentsPage DCA-500SSK Dimensions TOP and Side DimensionsDCA-500SSK Dimensions Front and Rear DCA-500SSK Control Panel Control PanelDCA-500SSK Control Panel Pilot Lamp Indicates that the generator is working properlyDCA-500SSK Engine Operating Panel Engine Operating PanelFuel Level Gauge Indicates amount of diesel fuel remaining DCA-500SSK Outputterminal Output Terminal Panel Location Output Terminal Panel Available Voltages Over Current Relay Maximum AmpsModel Rated Maximum AmpsReading the Output Terminal Gauges AC VoltmeterSingle Phase, 240 Volt Phase, 240 VoltSingle Phase, 139 Volt Voltage Change-over BoardSingle Phase, 480 Volt Phase, 480 VoltSingle Phase, 277 Volt DCA-500SSK OutputterminalDCA-500SSK Installation Outdoor InstallationDCA-500SSK Installation Typical Generator Grounding ApplicationDCA-500SSK PRE-SETUP General Inspection Prior to OperationType Oil RangeCleaning the Radiator Air CleanerOperation in Freezing Weather Fan Belt TensionBattery Cable Installation WiringPiping and Hose Connection Single Phase Load Three Phase LoadDCA-500SSK Load Application Before Starting Engine Before Starting Generator and Control PanelSet the battery ON/OFF switch to the on position Voltage Meter Volts Engine Speed Switch DCA-500SSK Generator START-UP Procedure Auto DCA-500SSK Generator Shutdown Procedure Engine ShutdownEmergency Stop Page DCA-500SSK Maintenance Check Electric Heater If equipped Changing OilReplacing fuel filter Cleaning breather element GreasingGenerator Storage Inspection / Maintenance DCA-500SSK-GENERATORWIRING Diagram DCA-500SSK-ENGINEWIRING Diagram DCA-500SSK -TROUBLESHOOTING Engine DCA-500SSK -TROUBLESHOOTING Engine Engine TroubleshootingDCA-500SSK -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingDCA-500SSK -TROUBLESHOOTING Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-500SSK Suggested Spare Parts DCA-500SSK w/SA6D170AE-1 Komatsu EngineQty Description DCA-500SSK Generator Assy Part Name QTY DCA-500SSK Generator Assy DCA-500SSK Generator Assy DCA-500SSK Control BOX Assy Part Name DCA-500SSK Control BOX Assy APS Unit DCA-500SSK Engine & Radiator Assy Part Name QTY Remarks DCA-500SSK Engine & Radiator Assy 0131710060 DCA-500SSK Engine Operating Panel Assy Support LEG DCA-500SSK Engine Operating Panel Assy Starter Switch DCA-500SSK Outputterminal Assy Output Terminal DCA-500SSK Outputterminal Assy Cover DCA-500SSK Battery Assy Battery DCA-500SSK Muffler Assy Muffler DCA-500SSK Fueltank Assy Fuel Tank DCA-500SSK Enclosure #1 Assy Enclosure #1 AssyDCA-500SSK Enclosure #1 Assy DCA-500SSK Enclosure #1 Assy HEX.NUT DCA-500SSK Enclosure #2 Assy Enclosure #2 AssyRear Frame DCA-500SSK Enclosure #2 Assy DCA-500SSK Enclosure #2 Assy DCA-500SSK Enclosure #3 Assy Enclosure #3 AssyDCA-500SSK Enclosure #3 Assy DCA-500SSK Enclosure #3 Assy 7525151504 DCA-500SSK Rubber Seal Assy 0228901640 DCA-500SSK Nameplate and Decals Control BOX Group DCA-500SSK Nameplate and Decals Part Name QTY Remarks Terms and Conditions of Sale Parts Freight PolicyPage Mail mq@multiquip.com WWW multiquip.com