Multiquip DCA-500SSK Battery Cable Installation, Wiring, Piping and Hose Connection

Page 47

Battery Cable Installation

ALWAYS be sure the battery cables (Figure 30) are properly connected to the battery terminals as shown below. The RED cable is connected to the positive terminal of the battery, and the BLACK cable is connected to the negative terminal of the battery.

Figure 30. Battery Connections

CAUTION :

If the battery cable is connected incorrectly, electrical damage to the generator will occur. Pay close attention to the polarity of the battery when connecting the battery.

When connecting battery do the following:

1.DO NOT connect the battery cables to the battery terminals when the Off/Manual/Auto switch is in either the manual or auto position (ON). ALWAYS make sure that the Off/Manual/Auto switch is in the OFF position when connecting the battery.

2.Place a small amount of grease around both battery terminals. This will ensure a good connection and will help prevent corrosion around the battery terminals.

DCA-500SSKPRE-SETUP

CAUTION :

Inadequate battery connections may cause poor starting of the generator, and create other malfunctions.

Wiring

Inspect the entire generator for bad or worn electrical wiring or connections. If any wiring or connections are exposed (insulation missing) replace wiring immediately.

Piping and Hose Connection

Inspect all piping, oil hose, and fuel hose connections for wear and tightness.Tighten all hose clamps and check hoses for leaks.

If any hose (fuel or oil) lines are defective replace them immediately.

Battery

This unit is of negative ground DO NOT connect in reverse. Always maintain battery fluid level between the specified marks. Battery life will be shortened, if the fluid level is not properly maintained. Add only distilled water when replenishment is necessary.

The battery is sufficiently charged if the specific gravity of the battery fluid is 1.28 (at 68°F). If the specific gravity should fall to 1.245 or lower, it indicates the battery is discharged and needs to be recharged or replaced.

Check to see whether the battery cables are loose. Poor contact may result in poor starting or malfunctions. Always keep the terminals firmly tightened. Coating the terminals with a thin film of grease will help inhibit corrosion.

DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 47

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Contents MQ Power Model DCA-500SSK Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures Earn Extra Discounts when You order by FAXRules for Safe Operation General SafetyRadiator Loading and Unloading Crane BatteryRules for Safe Operation DCA-500SSK -TOWING Towing Safety PrecautionsExplanation of Chart DCA-500SSK TRAILER-SAFETY GuidelinesDCA-500SSK -TRAILER-SPECIFICATIONS Electrical DCA-500SSK -TRAILER-SPECIFICATIONSElectric Brakes Electric Brake AdjustmentBrakes Hydraulic/Air/Surge Brakes DCA-500SSK -TRAILER Safety GuidelinesSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements DCA-500SSK -TRAILER Safety GuidelinesTorque Ft.-Lbs DCA-500SSK -TRAILER-WIRING Diagram Symptom Possible Cause Solution DCA-500SSK -TRAILER BrakestroubleshootingMachine Safety Decals DCA-500SSK Operation and Safety DecalsDCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK -- Notes DCA-500SSK Specifications DCA-500SSK General Information Major Components DCA-500SSK Major ComponentsPage Dimensions DCA-500SSK Dimensions TOP and SideDCA-500SSK Dimensions Front and Rear Control Panel DCA-500SSK Control PanelPilot Lamp Indicates that the generator is working properly DCA-500SSK Control PanelEngine Operating Panel DCA-500SSK Engine Operating PanelFuel Level Gauge Indicates amount of diesel fuel remaining DCA-500SSK Outputterminal Output Terminal Panel Location Rated Maximum Amps Output Terminal Panel Available VoltagesOver Current Relay Maximum Amps ModelAC Voltmeter Reading the Output Terminal GaugesVoltage Change-over Board Single Phase, 240 VoltPhase, 240 Volt Single Phase, 139 VoltDCA-500SSK Outputterminal Single Phase, 480 VoltPhase, 480 Volt Single Phase, 277 VoltOutdoor Installation DCA-500SSK InstallationTypical Generator Grounding Application DCA-500SSK InstallationGeneral Inspection Prior to Operation DCA-500SSK PRE-SETUPRange Type OilFan Belt Tension Cleaning the RadiatorAir Cleaner Operation in Freezing WeatherPiping and Hose Connection Battery Cable InstallationWiring DCA-500SSK Load Application Single Phase LoadThree Phase Load Before Starting Generator and Control Panel Before Starting EngineSet the battery ON/OFF switch to the on position Voltage Meter Volts Engine Speed Switch DCA-500SSK Generator START-UP Procedure Auto Emergency Stop DCA-500SSK Generator Shutdown ProcedureEngine Shutdown Page DCA-500SSK Maintenance Replacing fuel filter Check Electric Heater If equippedChanging Oil Generator Storage Cleaning breather elementGreasing Inspection / Maintenance DCA-500SSK-GENERATORWIRING Diagram DCA-500SSK-ENGINEWIRING Diagram DCA-500SSK -TROUBLESHOOTING Engine Engine Troubleshooting DCA-500SSK -TROUBLESHOOTING EngineGenerator Troubleshooting DCA-500SSK -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-500SSK -TROUBLESHOOTING MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnQty Description DCA-500SSK Suggested Spare PartsDCA-500SSK w/SA6D170AE-1 Komatsu Engine DCA-500SSK Generator Assy Part Name QTY DCA-500SSK Generator Assy DCA-500SSK Generator Assy DCA-500SSK Control BOX Assy Part Name DCA-500SSK Control BOX Assy APS Unit DCA-500SSK Engine & Radiator Assy Part Name QTY Remarks DCA-500SSK Engine & Radiator Assy 0131710060 DCA-500SSK Engine Operating Panel Assy Support LEG DCA-500SSK Engine Operating Panel Assy Starter Switch DCA-500SSK Outputterminal Assy Output Terminal DCA-500SSK Outputterminal Assy Cover DCA-500SSK Battery Assy Battery DCA-500SSK Muffler Assy Muffler DCA-500SSK Fueltank Assy Fuel Tank Enclosure #1 Assy DCA-500SSK Enclosure #1 AssyDCA-500SSK Enclosure #1 Assy DCA-500SSK Enclosure #1 Assy HEX.NUT Enclosure #2 Assy DCA-500SSK Enclosure #2 AssyRear Frame DCA-500SSK Enclosure #2 Assy DCA-500SSK Enclosure #2 Assy Enclosure #3 Assy DCA-500SSK Enclosure #3 AssyDCA-500SSK Enclosure #3 Assy DCA-500SSK Enclosure #3 Assy 7525151504 DCA-500SSK Rubber Seal Assy 0228901640 DCA-500SSK Nameplate and Decals Control BOX Group DCA-500SSK Nameplate and Decals Part Name QTY Remarks Freight Policy Terms and Conditions of Sale PartsPage Mail mq@multiquip.com WWW multiquip.com