Multiquip DCA-500SSK operation manual Cleaning breather element, Greasing, Generator Storage

Page 58

7.After bleeding the air, tighten air bleed plug, then push in the knob of feed pump and lock it in position.

8.Replace Corrosion resistor cartridge (if equipped)

9.Screw in valves at the top of the corrosion resistor.

10.Using a filter wrench, turn the cartridge to the left to remove it.

11.Coat the seal surface of the new cartridge with engine oil and install it to the filter holder.

12.Tighten until he packing surface contacts the seal surface of the filter holder, then tighten a further 2/3 of a turn.

13.Open valves.

Cleaning breather element

1.Loosen the clamp, then remove the hose and take out breather. Wipe off the dirt around the breather. Check the O-ring, and replace if necessary.

2.Wash the breather in diesel fuel or flushing oil, blow dry with compressed air, then reinstall it.

3.Inspect the hose and if there is any deteriorated oil stuck inside the hose. Replace hose if necessary.

Greasing

Using a grease pump, grease the fan hub (1 place) and tension pulley (2 places).

DCA-500SSK — MAINTENANCE

Generator Storage

For storage of the generator for over 30 days, the following is required:

zFill the fuel tank completely, lubricate and change oil.

zDisconnect the negative terminals of the battery and cover it, or remove it from the machine and store it separately.

zIf the ambient temperature is expected to drop below 0oC, add antifreeze to the radiator.

Removal from long term storage:

zApply oil to the engine valve and rocker arms, and examine the operating condition of the valves.

zRemove the oil filler pipe from the turbocharger oil inlet port, add 0.5-1L (0.13-0.26gal) of oil to the turbocharger, reinstall the oil filler pipe.

zChange the oil in engine oil pan.

zReplace all the filters.

zFlush the inside of the cooling system.

zDrain the water from the fuel tank and bleed the air from the fuel system.

zIf the engine has not been started for more than one year, contact your Komatsu distributor to have engine overhauled.

PAGE 58 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

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Contents MQ Power Model DCA-500SSK Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Earn Extra Discounts when You order by FAX Parts Ordering ProceduresGeneral Safety Rules for Safe OperationRadiator Battery Loading and Unloading CraneRules for Safe Operation Towing Safety Precautions DCA-500SSK -TOWINGDCA-500SSK TRAILER-SAFETY Guidelines Explanation of ChartDCA-500SSK -TRAILER-SPECIFICATIONS DCA-500SSK -TRAILER-SPECIFICATIONS ElectricalBrakes Electric Brake AdjustmentElectric Brakes DCA-500SSK -TRAILER Safety Guidelines Hydraulic/Air/Surge BrakesTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Torque Ft.-Lbs DCA-500SSK -TRAILER Safety GuidelinesLug Nut Torque Requirements DCA-500SSK -TRAILER-WIRING Diagram DCA-500SSK -TRAILER Brakestroubleshooting Symptom Possible Cause SolutionDCA-500SSK Operation and Safety Decals Machine Safety DecalsDCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK -- Notes DCA-500SSK Specifications DCA-500SSK General Information DCA-500SSK Major Components Major ComponentsPage DCA-500SSK Dimensions TOP and Side DimensionsDCA-500SSK Dimensions Front and Rear DCA-500SSK Control Panel Control PanelDCA-500SSK Control Panel Pilot Lamp Indicates that the generator is working properlyDCA-500SSK Engine Operating Panel Engine Operating PanelFuel Level Gauge Indicates amount of diesel fuel remaining DCA-500SSK Outputterminal Output Terminal Panel Location Model Output Terminal Panel Available VoltagesOver Current Relay Maximum Amps Rated Maximum AmpsReading the Output Terminal Gauges AC VoltmeterSingle Phase, 139 Volt Single Phase, 240 VoltPhase, 240 Volt Voltage Change-over BoardSingle Phase, 277 Volt Single Phase, 480 VoltPhase, 480 Volt DCA-500SSK OutputterminalDCA-500SSK Installation Outdoor InstallationDCA-500SSK Installation Typical Generator Grounding ApplicationDCA-500SSK PRE-SETUP General Inspection Prior to OperationType Oil RangeOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt TensionWiring Battery Cable InstallationPiping and Hose Connection Three Phase Load Single Phase LoadDCA-500SSK Load Application Before Starting Engine Before Starting Generator and Control PanelSet the battery ON/OFF switch to the on position Voltage Meter Volts Engine Speed Switch DCA-500SSK Generator START-UP Procedure Auto Engine Shutdown DCA-500SSK Generator Shutdown ProcedureEmergency Stop Page DCA-500SSK Maintenance Changing Oil Check Electric Heater If equippedReplacing fuel filter Greasing Cleaning breather elementGenerator Storage Inspection / Maintenance DCA-500SSK-GENERATORWIRING Diagram DCA-500SSK-ENGINEWIRING Diagram DCA-500SSK -TROUBLESHOOTING Engine DCA-500SSK -TROUBLESHOOTING Engine Engine TroubleshootingDCA-500SSK -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingDCA-500SSK -TROUBLESHOOTING Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-500SSK w/SA6D170AE-1 Komatsu Engine DCA-500SSK Suggested Spare PartsQty Description DCA-500SSK Generator Assy Part Name QTY DCA-500SSK Generator Assy DCA-500SSK Generator Assy DCA-500SSK Control BOX Assy Part Name DCA-500SSK Control BOX Assy APS Unit DCA-500SSK Engine & Radiator Assy Part Name QTY Remarks DCA-500SSK Engine & Radiator Assy 0131710060 DCA-500SSK Engine Operating Panel Assy Support LEG DCA-500SSK Engine Operating Panel Assy Starter Switch DCA-500SSK Outputterminal Assy Output Terminal DCA-500SSK Outputterminal Assy Cover DCA-500SSK Battery Assy Battery DCA-500SSK Muffler Assy Muffler DCA-500SSK Fueltank Assy Fuel Tank DCA-500SSK Enclosure #1 Assy Enclosure #1 AssyDCA-500SSK Enclosure #1 Assy DCA-500SSK Enclosure #1 Assy HEX.NUT DCA-500SSK Enclosure #2 Assy Enclosure #2 AssyRear Frame DCA-500SSK Enclosure #2 Assy DCA-500SSK Enclosure #2 Assy DCA-500SSK Enclosure #3 Assy Enclosure #3 AssyDCA-500SSK Enclosure #3 Assy DCA-500SSK Enclosure #3 Assy 7525151504 DCA-500SSK Rubber Seal Assy 0228901640 DCA-500SSK Nameplate and Decals Control BOX Group DCA-500SSK Nameplate and Decals Part Name QTY Remarks Terms and Conditions of Sale Parts Freight PolicyPage Mail mq@multiquip.com WWW multiquip.com