Multiquip operation manual DCA-500SSK General Information

Page 27

DCA-500SSK — GENERAL INFORMATION

DCA-500SSK FAMILIARIZATION

Generator

The MQ Power Model DCA-500SSK is a 550 kW generator that has been designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Engine Control Panel

The “Engine Control Panel” is provided with the following:

zTachometer

zWater Temperature Gauge

zOil Pressure Gauge

zCharging Ammeter Gauge

zEngine Warning Lamp Module

zThrottle Lever

zEngine Speed Switch

zPre-Heat Button

zPre-Heat Lamp

zEmergency Stop Button

zBattery Switch

Generator Control Panel

The “Generator Control Panel” is provided with the following:

zOutput Voltage Adjustment Knob

zFrequency Meter (Hz)

zAC Ammeter (Amps)

zAC Voltmeter (Volts)

zAmmeter Change-Over Switch

zVoltmeter Change-Over Switch

zPanel Light

zPanel Light Switch

zMPEC Module

zPilot Lamp

Microprocessor Controlled Alarm System

The DCA-500SSK generator is equipped with various alarms and LED status indicators.These alarms and status indicators are provided to add safety to the generator when operating under normal conditions. The DCA-500SSK generator is designed to shutdown in the event of low oil, high coolant temperature, low battery and other operation conditions that may cause severe damage to the generator.

Open Delta Excitation System

The DCA-500SSK generator is equipped with the state of the art "Open-Delta" excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four leads: A, B, C and D. During light loads, the power to the Automatic Voltage Regulator (AVR) is supplied from the leads parallel connections of B&C. When loads increase, the AVR switches and accepts power from leads A&D. The output of leads A&D increase proportionally with load. This of adding the voltages to each phase provides better voltage response during heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The excitation does not have a "fixed ceiling" and responds according the demands of the required load.

Engine

The DCA-500SSKis powered by a 4 cycle, water cooled, turbocharged KOMATSU Model SA6D170BE diesel engine. This engine is designed to meet every performance requirement for the generator. Reference Table 7, page 23 for engine specifications.

In keeping with MQ Power's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

The basic controls and indicators for the DCA-500SSK generator are addressed on the following pages.

Electronic Governor System

The electronic governor system is made up of two parts, an electronic controller that monitors frequency variation as the load increases and decreases, and an electronic actuator that controls the engine throttle. The frequency is regulated at ±0.25 to help protect sensitive equipment.

DCA-500SSK — PARTS AND OPERATION MANUAL (STD)— REV. #1 (04/14/01) — PAGE 27

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Contents MQ Power Model DCA-500SSK Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures Earn Extra Discounts when You order by FAXRules for Safe Operation General SafetyRadiator Loading and Unloading Crane BatteryRules for Safe Operation DCA-500SSK -TOWING Towing Safety PrecautionsExplanation of Chart DCA-500SSK TRAILER-SAFETY GuidelinesDCA-500SSK -TRAILER-SPECIFICATIONS Electrical DCA-500SSK -TRAILER-SPECIFICATIONSElectric Brake Adjustment BrakesElectric Brakes Hydraulic/Air/Surge Brakes DCA-500SSK -TRAILER Safety GuidelinesTires/Wheels/Lug Nuts Tire Wear/InflationSuspension DCA-500SSK -TRAILER Safety Guidelines Torque Ft.-LbsLug Nut Torque Requirements DCA-500SSK -TRAILER-WIRING Diagram Symptom Possible Cause Solution DCA-500SSK -TRAILER BrakestroubleshootingMachine Safety Decals DCA-500SSK Operation and Safety DecalsDCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK -- Notes DCA-500SSK Specifications DCA-500SSK General Information Major Components DCA-500SSK Major ComponentsPage Dimensions DCA-500SSK Dimensions TOP and SideDCA-500SSK Dimensions Front and Rear Control Panel DCA-500SSK Control PanelPilot Lamp Indicates that the generator is working properly DCA-500SSK Control PanelEngine Operating Panel DCA-500SSK Engine Operating PanelFuel Level Gauge Indicates amount of diesel fuel remaining DCA-500SSK Outputterminal Output Terminal Panel Location Rated Maximum Amps Output Terminal Panel Available VoltagesOver Current Relay Maximum Amps ModelAC Voltmeter Reading the Output Terminal GaugesVoltage Change-over Board Single Phase, 240 VoltPhase, 240 Volt Single Phase, 139 VoltDCA-500SSK Outputterminal Single Phase, 480 VoltPhase, 480 Volt Single Phase, 277 VoltOutdoor Installation DCA-500SSK InstallationTypical Generator Grounding Application DCA-500SSK InstallationGeneral Inspection Prior to Operation DCA-500SSK PRE-SETUPRange Type OilFan Belt Tension Cleaning the RadiatorAir Cleaner Operation in Freezing WeatherBattery Cable Installation WiringPiping and Hose Connection Single Phase Load Three Phase LoadDCA-500SSK Load Application Before Starting Generator and Control Panel Before Starting EngineSet the battery ON/OFF switch to the on position Voltage Meter Volts Engine Speed Switch DCA-500SSK Generator START-UP Procedure Auto DCA-500SSK Generator Shutdown Procedure Engine ShutdownEmergency Stop Page DCA-500SSK Maintenance Check Electric Heater If equipped Changing OilReplacing fuel filter Cleaning breather element GreasingGenerator Storage Inspection / Maintenance DCA-500SSK-GENERATORWIRING Diagram DCA-500SSK-ENGINEWIRING Diagram DCA-500SSK -TROUBLESHOOTING Engine Engine Troubleshooting DCA-500SSK -TROUBLESHOOTING EngineGenerator Troubleshooting DCA-500SSK -TROUBLESHOOTING GENERATOR/ENGINEMpec Troubleshooting DCA-500SSK -TROUBLESHOOTING MpecItems Found In the Items Number Column Explanation of Code in Remarks ColumnDCA-500SSK Suggested Spare Parts DCA-500SSK w/SA6D170AE-1 Komatsu EngineQty Description DCA-500SSK Generator Assy Part Name QTY DCA-500SSK Generator Assy DCA-500SSK Generator Assy DCA-500SSK Control BOX Assy Part Name DCA-500SSK Control BOX Assy APS Unit DCA-500SSK Engine & Radiator Assy Part Name QTY Remarks DCA-500SSK Engine & Radiator Assy 0131710060 DCA-500SSK Engine Operating Panel Assy Support LEG DCA-500SSK Engine Operating Panel Assy Starter Switch DCA-500SSK Outputterminal Assy Output Terminal DCA-500SSK Outputterminal Assy Cover DCA-500SSK Battery Assy Battery DCA-500SSK Muffler Assy Muffler DCA-500SSK Fueltank Assy Fuel Tank Enclosure #1 Assy DCA-500SSK Enclosure #1 AssyDCA-500SSK Enclosure #1 Assy DCA-500SSK Enclosure #1 Assy HEX.NUT Enclosure #2 Assy DCA-500SSK Enclosure #2 AssyRear Frame DCA-500SSK Enclosure #2 Assy DCA-500SSK Enclosure #2 Assy Enclosure #3 Assy DCA-500SSK Enclosure #3 AssyDCA-500SSK Enclosure #3 Assy DCA-500SSK Enclosure #3 Assy 7525151504 DCA-500SSK Rubber Seal Assy 0228901640 DCA-500SSK Nameplate and Decals Control BOX Group DCA-500SSK Nameplate and Decals Part Name QTY Remarks Freight Policy Terms and Conditions of Sale PartsPage Mail mq@multiquip.com WWW multiquip.com