Multiquip operation manual DCA-500SSK Installation, Outdoor Installation

Page 42

Outdoor Installation

Install the generator in a location where it will not be exposed to rain or sunshine. Make sure the generator is on secure level ground so that it cannot slide or shift around. Also install the generator in a manner so the exhaust will not be discharged in the direction of nearby homes.

The installation site must be free from excessive moisture and dust. All electrical equipment must be protected from excessive moisture. Failure to do will result in deterioration of the insulation and will result in short circuits and grounding.

Foreign materials such as dust, sand, lint and abrasive materials will cause excessive wear to the engine and alternator parts.

CAUTION :

Pay close attention to ventilation when operating the generator inside tunnels and caves. The engine exhaust contains noxious elements. Engine exhaust must be routed to a ventilated area.

Indoor Installation

Exhaust gases from diesel engines are extremely poisonous. If the generator is installed indoors, the exhaust fumes must be vented to the outside. The engine must be installed at least two feet from any outside wall. Using an exhaust pipe that is too long or too small will cause excessive back pressure resulting in engine overheating.

Eliminate the danger of deadly carbon monoxide gas. Exhaust fumes from any diesel engine are very poisonous if discharged in a closed room, but harmless if allowed to mix with the outside air.

DCA-500SSK — INSTALLATION

CAUTION :

An electric shock will happen when vibrators are used. Pay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from electrical shock.

Generator Grounding

To prevent electrical shock and possible damage to the equipment, it is important to provide a good EARTH ground.

Article 250 (Grounding) of the National Electrical Code (NEC) provides guide lines for proper grounding and specifies the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical.

NEC articles 250-64(b) and 250-66 set the following grounding requirements:

1.Use one of the following wire types to connect the generator to earth ground.

a.Copper - 10 AWG (5.3 mm2) or larger.

b.Aluminum - 8 AWG (8.4 mm2) or larger.

2.When grounding the generator (Figure 27) connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully. Connect the other end of the ground cable to earth ground.

3.NEC article 250-52(c) specifies that the earth ground rod should be buried a minimum of 8 ft. into the ground.

NOTE

When connecting the generator to any buildings electrical system ALWAYS consult with a licensed electrician.

PAGE 42 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

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Contents MQ Power Model DCA-500SSK Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Earn Extra Discounts when You order by FAX Parts Ordering ProceduresGeneral Safety Rules for Safe OperationRadiator Battery Loading and Unloading CraneRules for Safe Operation Towing Safety Precautions DCA-500SSK -TOWINGDCA-500SSK TRAILER-SAFETY Guidelines Explanation of ChartDCA-500SSK -TRAILER-SPECIFICATIONS DCA-500SSK -TRAILER-SPECIFICATIONS ElectricalElectric Brake Adjustment BrakesElectric Brakes DCA-500SSK -TRAILER Safety Guidelines Hydraulic/Air/Surge BrakesTires/Wheels/Lug Nuts Tire Wear/InflationSuspension DCA-500SSK -TRAILER Safety Guidelines Torque Ft.-LbsLug Nut Torque Requirements DCA-500SSK -TRAILER-WIRING Diagram DCA-500SSK -TRAILER Brakestroubleshooting Symptom Possible Cause SolutionDCA-500SSK Operation and Safety Decals Machine Safety DecalsDCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK -- Notes DCA-500SSK Specifications DCA-500SSK General Information DCA-500SSK Major Components Major ComponentsPage DCA-500SSK Dimensions TOP and Side DimensionsDCA-500SSK Dimensions Front and Rear DCA-500SSK Control Panel Control PanelDCA-500SSK Control Panel Pilot Lamp Indicates that the generator is working properlyDCA-500SSK Engine Operating Panel Engine Operating PanelFuel Level Gauge Indicates amount of diesel fuel remaining DCA-500SSK Outputterminal Output Terminal Panel Location Model Output Terminal Panel Available VoltagesOver Current Relay Maximum Amps Rated Maximum AmpsReading the Output Terminal Gauges AC VoltmeterSingle Phase, 139 Volt Single Phase, 240 VoltPhase, 240 Volt Voltage Change-over BoardSingle Phase, 277 Volt Single Phase, 480 VoltPhase, 480 Volt DCA-500SSK OutputterminalDCA-500SSK Installation Outdoor InstallationDCA-500SSK Installation Typical Generator Grounding ApplicationDCA-500SSK PRE-SETUP General Inspection Prior to OperationType Oil RangeOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt TensionBattery Cable Installation WiringPiping and Hose Connection Single Phase Load Three Phase LoadDCA-500SSK Load Application Before Starting Engine Before Starting Generator and Control PanelSet the battery ON/OFF switch to the on position Voltage Meter Volts Engine Speed Switch DCA-500SSK Generator START-UP Procedure Auto DCA-500SSK Generator Shutdown Procedure Engine ShutdownEmergency Stop Page DCA-500SSK Maintenance Check Electric Heater If equipped Changing OilReplacing fuel filter Cleaning breather element GreasingGenerator Storage Inspection / Maintenance DCA-500SSK-GENERATORWIRING Diagram DCA-500SSK-ENGINEWIRING Diagram DCA-500SSK -TROUBLESHOOTING Engine DCA-500SSK -TROUBLESHOOTING Engine Engine TroubleshootingDCA-500SSK -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingDCA-500SSK -TROUBLESHOOTING Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-500SSK Suggested Spare Parts DCA-500SSK w/SA6D170AE-1 Komatsu EngineQty Description DCA-500SSK Generator Assy Part Name QTY DCA-500SSK Generator Assy DCA-500SSK Generator Assy DCA-500SSK Control BOX Assy Part Name DCA-500SSK Control BOX Assy APS Unit DCA-500SSK Engine & Radiator Assy Part Name QTY Remarks DCA-500SSK Engine & Radiator Assy 0131710060 DCA-500SSK Engine Operating Panel Assy Support LEG DCA-500SSK Engine Operating Panel Assy Starter Switch DCA-500SSK Outputterminal Assy Output Terminal DCA-500SSK Outputterminal Assy Cover DCA-500SSK Battery Assy Battery DCA-500SSK Muffler Assy Muffler DCA-500SSK Fueltank Assy Fuel Tank DCA-500SSK Enclosure #1 Assy Enclosure #1 AssyDCA-500SSK Enclosure #1 Assy DCA-500SSK Enclosure #1 Assy HEX.NUT DCA-500SSK Enclosure #2 Assy Enclosure #2 AssyRear Frame DCA-500SSK Enclosure #2 Assy DCA-500SSK Enclosure #2 Assy DCA-500SSK Enclosure #3 Assy Enclosure #3 AssyDCA-500SSK Enclosure #3 Assy DCA-500SSK Enclosure #3 Assy 7525151504 DCA-500SSK Rubber Seal Assy 0228901640 DCA-500SSK Nameplate and Decals Control BOX Group DCA-500SSK Nameplate and Decals Part Name QTY Remarks Terms and Conditions of Sale Parts Freight PolicyPage Mail mq@multiquip.com WWW multiquip.com