Multiquip DCA-500SSK operation manual Table of Contents

Page 4

TABLE OF CONTENTS

Here's How To Get Help

3

Generator Assembly

70-73

Table Of Contents

4

Control Box Assembly

74-79

Parts Ordering Procedures

5

Engine Radiator Assembly

80-83

Rules For Safe Operation

6-9

Engine Operating Panel Assembly

84-85

Towing

10

Output Terminal Assembly

86-89

Trailer Safety Guidelines

11-17

Battery Assembly

90-91

Trailer Wiring Diagram

18

Muffler Assembly

92-93

Air Brake Troubleshooting

19

Fuel Tank Assembly

94-95

Operation And Safety Decals

20-24

Enclosure #1 Assembly

96-97

Specifications

26

Enclosure #2 Assembly

98-101

General Information

27

Enclosure #3 Assembly

102-103

 

 

Enclosure (Rubber Seals)

104-105

MQ Power DCA-500SSK

 

Name Plate and Decals

106-109

 

 

 

 

 

AC Generator

 

Terms and Conditions Of Sale — Parts

110

Major Components

28

 

 

 

 

Dimensions (Top, Side, Front, and Rear)

30-31

 

 

 

 

Control Panel

32-33

 

 

 

 

Engine Operating Panel

34-35

 

 

 

 

Output Terminal Panel

36-41

 

 

 

 

Installation

42-43

 

 

 

 

Pre-Setup

44-47

 

 

 

 

Load Application

48

 

 

 

 

Generator Start-Up Procedure (Manual)

49-52

 

 

 

 

Generator Start-Up Procedure (Auto)

53

 

 

 

 

Generator Shut-Down Procedure

54

 

 

 

 

Maintenance

56-59

 

 

 

 

Generator Wiring Diagram

60

 

 

 

 

Engine Wiring Diagram

62-63

 

 

 

 

Troubleshooting (Engine)

64-65

 

 

 

 

Troubleshooting (Engine/Generator)

66

 

 

 

 

Troubleshooting MPEC

67

 

 

 

 

Explanation Of Codes In Remarks Column

68

 

 

 

 

Suggested Spare Parts

69

 

 

 

 

 

 

 

 

NOTE

 

 

 

 

 

Specification and part

 

 

 

 

 

number are subject to

 

 

 

 

 

change without notice.

 

 

 

 

 

 

 

PAGE 4 — DCA-500SSK — PARTS AND OPERATION MANUAL (STD) — REV. #1 (04/14/01)

Image 4
Contents MQ Power Model DCA-500SSK Whisperwatttm Generator Page Heres HOW to GET Help Table of Contents Earn Extra Discounts when You order by FAX Parts Ordering ProceduresGeneral Safety Rules for Safe OperationRadiator Battery Loading and Unloading CraneRules for Safe Operation Towing Safety Precautions DCA-500SSK -TOWINGDCA-500SSK TRAILER-SAFETY Guidelines Explanation of ChartDCA-500SSK -TRAILER-SPECIFICATIONS DCA-500SSK -TRAILER-SPECIFICATIONS ElectricalBrakes Electric Brake AdjustmentElectric Brakes DCA-500SSK -TRAILER Safety Guidelines Hydraulic/Air/Surge BrakesTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Torque Ft.-Lbs DCA-500SSK -TRAILER Safety GuidelinesLug Nut Torque Requirements DCA-500SSK -TRAILER-WIRING Diagram DCA-500SSK -TRAILER Brakestroubleshooting Symptom Possible Cause SolutionDCA-500SSK Operation and Safety Decals Machine Safety DecalsDCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK Operation and Safety Decals DCA-500SSK -- Notes DCA-500SSK Specifications DCA-500SSK General Information DCA-500SSK Major Components Major ComponentsPage DCA-500SSK Dimensions TOP and Side DimensionsDCA-500SSK Dimensions Front and Rear DCA-500SSK Control Panel Control PanelDCA-500SSK Control Panel Pilot Lamp Indicates that the generator is working properlyDCA-500SSK Engine Operating Panel Engine Operating PanelFuel Level Gauge Indicates amount of diesel fuel remaining DCA-500SSK Outputterminal Output Terminal Panel Location Output Terminal Panel Available Voltages Over Current Relay Maximum AmpsModel Rated Maximum AmpsReading the Output Terminal Gauges AC VoltmeterSingle Phase, 240 Volt Phase, 240 VoltSingle Phase, 139 Volt Voltage Change-over BoardSingle Phase, 480 Volt Phase, 480 VoltSingle Phase, 277 Volt DCA-500SSK OutputterminalDCA-500SSK Installation Outdoor InstallationDCA-500SSK Installation Typical Generator Grounding ApplicationDCA-500SSK PRE-SETUP General Inspection Prior to OperationType Oil RangeCleaning the Radiator Air CleanerOperation in Freezing Weather Fan Belt TensionWiring Battery Cable InstallationPiping and Hose Connection Three Phase Load Single Phase LoadDCA-500SSK Load Application Before Starting Engine Before Starting Generator and Control PanelSet the battery ON/OFF switch to the on position Voltage Meter Volts Engine Speed Switch DCA-500SSK Generator START-UP Procedure Auto Engine Shutdown DCA-500SSK Generator Shutdown ProcedureEmergency Stop Page DCA-500SSK Maintenance Changing Oil Check Electric Heater If equippedReplacing fuel filter Greasing Cleaning breather elementGenerator Storage Inspection / Maintenance DCA-500SSK-GENERATORWIRING Diagram DCA-500SSK-ENGINEWIRING Diagram DCA-500SSK -TROUBLESHOOTING Engine DCA-500SSK -TROUBLESHOOTING Engine Engine TroubleshootingDCA-500SSK -TROUBLESHOOTING GENERATOR/ENGINE Generator TroubleshootingDCA-500SSK -TROUBLESHOOTING Mpec Mpec TroubleshootingExplanation of Code in Remarks Column Items Found In the Items Number ColumnDCA-500SSK w/SA6D170AE-1 Komatsu Engine DCA-500SSK Suggested Spare PartsQty Description DCA-500SSK Generator Assy Part Name QTY DCA-500SSK Generator Assy DCA-500SSK Generator Assy DCA-500SSK Control BOX Assy Part Name DCA-500SSK Control BOX Assy APS Unit DCA-500SSK Engine & Radiator Assy Part Name QTY Remarks DCA-500SSK Engine & Radiator Assy 0131710060 DCA-500SSK Engine Operating Panel Assy Support LEG DCA-500SSK Engine Operating Panel Assy Starter Switch DCA-500SSK Outputterminal Assy Output Terminal DCA-500SSK Outputterminal Assy Cover DCA-500SSK Battery Assy Battery DCA-500SSK Muffler Assy Muffler DCA-500SSK Fueltank Assy Fuel Tank DCA-500SSK Enclosure #1 Assy Enclosure #1 AssyDCA-500SSK Enclosure #1 Assy DCA-500SSK Enclosure #1 Assy HEX.NUT DCA-500SSK Enclosure #2 Assy Enclosure #2 AssyRear Frame DCA-500SSK Enclosure #2 Assy DCA-500SSK Enclosure #2 Assy DCA-500SSK Enclosure #3 Assy Enclosure #3 AssyDCA-500SSK Enclosure #3 Assy DCA-500SSK Enclosure #3 Assy 7525151504 DCA-500SSK Rubber Seal Assy 0228901640 DCA-500SSK Nameplate and Decals Control BOX Group DCA-500SSK Nameplate and Decals Part Name QTY Remarks Terms and Conditions of Sale Parts Freight PolicyPage Mail mq@multiquip.com WWW multiquip.com