Multiquip operation manual DCA-25USIXF/DCA-25USI2XF- General Information

Page 18

DCA-25USIXF/DCA-25USI2XF— GENERAL INFORMATION

FAMILIARIZATION

Generator

The MQ Power DCA-25USIXF/DCA-25USI2XF Ultra-Silent generators (Figure 5) are 56 kW generators that are designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Engine Operating Panel

The “Engine Operating Panel” is provided with the following:

Tachometer

Water Temperature Gauge/ Alarm Lamp

Oil Pressure Gauge/ Alarm Lamp

Charging Ammeter Gauge

Pre-Heat Lamp

Panel Light

Panel Light Switch

Ignition/Preheat Switch

Fuel Gauge

Fuel Filter Water Level Alarm Lamp

Fuel Leak Detected Alarm Lamp

Generator Control Panel

The “Generator Control Panel” is provided with the following:

Frequency Meter (Hz)

AC Ammeter (Amps)

AC Voltmeter (Volts)

Ammeter Change-Over Switch

Voltmeter Change-Over Switch

Voltage Regulator

3-Pole, 60 amp Main Circuit Breaker

Output Terminal Panel

The “Output Terminal Panel” is provided with the following:

Two 250 VAC output receptacles (CS-6369), 50 amps

Two auxilliary circuit breakers, 250V @50 amps

Two 125 VAC output receptacles, (GFCI), 20 amps

Two GFCI circuit breakers, 125V@ 20amps

Five output terminal lugs (3Ø power)

Control Box

The “Control Box” is provided with the following:

Automatic Voltage Regulator

Current Transformer

Emergency Relay

Open Delta Excitation System

This generator is equipped with the state of the art "Open-Delta" excitation system.The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections of the open delta A, B, C and D.During steady state loads, the power from the voltage regulator is supplied fromtheparallelconnectionsofAtoB,AtoD,andCtoD.Thesethree phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section.

Whenaheavyload,suchasamotorstartingorashortcircuitoccurs, the automatic voltage regulator (AVR) switches the configuration of the open delta to the series connection of B to C.This has the effect of adding the voltages of each phase ot provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads.

The connections of the AVR to the AC output windings are for sensing only.No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities.The excitation does not have a "fixed ceiling" and responds according the demands of the required load.

Engine

These generator’s are powered by two different types of diesel engines depending on the model of the generator. Both engines are 4 cycle, water cooled, direct injection types. The DCA25USIXF incorporates an ISUZU AA-4LE2 diesel engine, while the DCA25USI2XF incorporates an ISUZU BB-4LE2 diesel engine. Theseenginesaredesignedtomeeteveryperformancerequirement for the generator.ReferenceTable 2 for engine specifications.

InkeepingwithMultiquip'spolicyofconstantlyimprovingitsproducts, the specifications quoted herein are subject to change without prior notice.

The basic controls and indicators for the generator are addressed on the following pages.

Mechanical Governor System

The mechanical governor system control the RPM of the engine. When the engine demands increase or decrease, the mechanical governor system regulates the frequency variation to ±.5%. The electronic governor option increases frequency variation to ±0.25%.

Extension Cables

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 6 ) as a guide for selecting proper extension cable size.

PAGE 18 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #8 (05/08/09)

Image 18
Contents Model DCA-25USIXF Model DCA-25USI2XF Diesel engine exhaust and some DCA-25USIXF/DCA-25USI2XF- Proposition 65WARNINGDCA-25USIXF/DCA-25USI2XF-TABLE of Contents DCA-25USIXF/DCA-25USI2XF- Parts Ordering Procedures Ordering parts has never been easierDCA-25USIXF/DCA-25USI2XF- Specifications Generator SpecificationsDCA-25USIXF/DCA-25USI2XF- Dimensions TOP, Side and Front DimensionsDCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols Hazard SymbolsDCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols Injury People General SafetyDCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation Carbon monoxide gasMaintenance Safety DCA-25USIXF/DCA-25USI2XF- Rules for Safe OperationBattery Safety Use well insulated gloves when picking up the batteryDeath Towing and Transporting Safety Guidelines section in this manualDCA-25USIXF/DCA-25USI2XF- Decals Generator DecalsDCA-25USIXF/DCA-25USI2XF- Decals DCA-25USIXF/DCA-25USI2XF- Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation MountingDCA-25USIXF/DCA-25USI2XF- General Information  Two auxilliary circuit breakers, 250V @50 ampsDCA-25USIXF/DCA-25USI2XF- Major Components Major ComponentsDCA-25USIXF/DCA-25USI2XF- Generator Control Panel Generator Control PanelDCA-25USIXF/DCA-25USI2XF- Engine Operating Panel Engine Operating PanelDCA-25USIXF/DCA-25USI2XF- Output Terminal Panel Output Terminal PanelOutput Terminal Familiarization DCA-25USIXF/DCA-25USI2XF- Output Terminal Panel 120VAC Gfci ReceptaclesConnecting Loads Over Current RelayDCA-25USIXF/DCA-25USI2XF- Load APPLICATION/MAXIMUM Single Phase LoadThree Phase Load Motors and motor-drivenGenerator OutputVoltages Voltage Selector SwitchDCA-25USI Gauge READING/TERMINAL Panel Connections Maximum AmpsDCA-25USI Gauge READING/TERMINAL Panel Connections Voltage selector switchChange-Over Switch Reading Voltage3Ø 240/139 Output Terminal Lug Voltages Three-Phase PositionUvwo Terminal Output Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesLubrication Oil DCA-25USIXF/DCA-25USI2XF- SetupCircuit Breakers Fuel CheckDCA-25USIXF/DCA-25USI2XF- Setup Refueling ProcedureRefueling Operation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Must be less than 50%Wiring BatteryBattery Cable Installation AlternatorEngines exhaust contains harmful emissions DCA-25USIXF/DCA-25USI2XF- Generator START-UP ProcedureBefore Starting Direct exhaust away from nearby personnelIgnition Switch Start Position Oil Pressure Gauge Emergency Shut-down Procedure DCA-25USIXF/DCA-25USI2XF- Generator SHUT-DOWN ProcedureNormal Shut-down Procedure Automatic Shut-down SystemDCA-25USIXF/DCA-25USI2XF- Maintenance DCA-25USIXF/DCA-25USI2XF- Maintenance Brakes DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationTireWear/Inflation DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceTires/Wheels/Lug Nuts SuspensionDCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram Engine Wiring DiagramDCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram DCA-25USIXF/DCA-25USI2XF- Generatorwiring Diagram Generator Wiring DiagramDCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine Engine does not startStarter does not run DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Generator Generator TroubleshootingSample Parts List DCA-25USIXF/DCA-25USI2XF- Explanation of Code in RemarksDCA-25USIXF/DCA-25USI2XF- Suggested Spare Parts Qty DescriptionDCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USIXF- Engine ANDvRADIATOR Assy DCA-25USIXF- Engine and Radiator Assy DCA-25USIXF- Engine and Radiator Assy 0150000018 M9602000003M9200200004 0199901600DCA-25USI2XF- Engine and Radiator Assy M9200100904 M19232001248944567412 0150000016DCA-25USI2XF- Engine and Radiator Assy M1316100603 DCA-25USIXF/DCA-25USI2XF- Outputterminal Assy Output Terminal AssyM9220000104 M1230700003M9220000004 0039308000DCA-25USIXF/DCA-25USI2XF- Battery Assy M9103000304 0602220185M9310500014 0602220920DCA-25USIXF- Muffler Assy DCA-25USIXF Muffler Assy DCA-25USI2XF- Muffler Assy M1333300204 M1332000512M1333200304 M1333003013DCA-25USIXF/DCA-25USI2XF- Fueltank Assy 0605501098 M13630013020605505072 0605516090DCA-25USIXF- Enclosure Assy M1413100003 M1413002502M1493000004 0603306797 PLUG, 1-1/2 0016910030DCA-25USIXF- Enclosure Assy 27B M1495300604 M144530010327A M1495300504 M1445400103DCA-25USIXF- Enclosure Assy M9112100504 51A C931250000452A 0030006000 M1435000903DCA-25USI2XF- Enclosure Assy M1413600004 M1413003902M1493000704 M1423002402DCA-25USI2XF- Enclosure Assy M1443400103 M144330220334A M1493305104 35A M1493305204DCA-25USI2XF- Enclosure Assy M1433300003 58A C931250000459A 0030006000 M1433001103DCA-25USIXF/DCA-25USI2XF- Rubber Seals Assy 0229200630 02292007900314500560 0228901220DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy Terms and Conditions of Sale Parts FreightpolicyPage Tel Fax 972