Multiquip operation manual DCA-25USIXF/DCA-25USI2XF- Setup, Refueling Procedure

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DCA-25USIXF/DCA-25USI2XF— SETUP

Refueling Procedure:

WARNING - RESPIRATORY HAZARDS

Diesel fuel and its vapors are dangerous to your health and the surrounding environment. Avoid skin contact and/or inhaling fumes.

1.Level Tanks – Make sure fuel cells are level with the ground. Failure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 32).

CAUTION - REFUELINGTHE GENERATOR

ALWAYS place trailer on firm level ground before refueling to prevent spilling and maximize the amount of fuel that can be pumped into the tank.

3.Open cabinet doors on the “right side” of the generator (from generator control panel position). Remove fuel cap and fill tank (Figure 33).

Figure 33. Fueling the Generator

3.NEVER overfill fuel tank – It is important to read the fuel gauge when filling trailer fuel tank. DO NOT wait for fuel to rise in filler neck (Figure 34).

Figure 32. Only Fill on Level Ground

NOTE

ONLY! use #2 diesel fuel when

 

refueling.

Figure 34. Full Fuel Tank

CAUTION - REFUELINGTHE GENERATOR

DO NOT OVER-FILLfuel system. Leave room for fuel expansion. Fuel expands when heated (Figure 35).

Figure 35. Fuel Expansion

DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 31

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Contents Model DCA-25USIXF Model DCA-25USI2XF DCA-25USIXF/DCA-25USI2XF- Proposition 65WARNING Diesel engine exhaust and someDCA-25USIXF/DCA-25USI2XF-TABLE of Contents Ordering parts has never been easier DCA-25USIXF/DCA-25USI2XF- Parts Ordering ProceduresGenerator Specifications DCA-25USIXF/DCA-25USI2XF- SpecificationsDimensions DCA-25USIXF/DCA-25USI2XF- Dimensions TOP, Side and FrontHazard Symbols DCA-25USIXF/DCA-25USI2XF- Safety Message Alert SymbolsDCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols Carbon monoxide gas General SafetyDCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation Injury PeopleDCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation Maintenance SafetyUse well insulated gloves when picking up the battery Battery SafetyDeath Guidelines section in this manual Towing and Transporting SafetyGenerator Decals DCA-25USIXF/DCA-25USI2XF- DecalsDCA-25USIXF/DCA-25USI2XF- Decals Typical Generator Grounding Application DCA-25USIXF/DCA-25USI2XF- InstallationMounting Outdoor InstallationIndoor Installation When connecting the generator Two auxilliary circuit breakers, 250V @50 amps DCA-25USIXF/DCA-25USI2XF- General InformationMajor Components DCA-25USIXF/DCA-25USI2XF- Major ComponentsGenerator Control Panel DCA-25USIXF/DCA-25USI2XF- Generator Control PanelEngine Operating Panel DCA-25USIXF/DCA-25USI2XF- Engine Operating PanelOutput Terminal Panel DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOutput Terminal Familiarization 120VAC Gfci Receptacles DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOver Current Relay Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-25USIXF/DCA-25USI2XF- Load APPLICATION/MAXIMUMMaximum Amps Voltage Selector SwitchDCA-25USI Gauge READING/TERMINAL Panel Connections Generator OutputVoltagesReading Voltage Voltage selector switchChange-Over Switch DCA-25USI Gauge READING/TERMINAL Panel Connections3Ø 208V/1Ø120V Output Terminal Lug Voltages Three-Phase PositionUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesFuel Check DCA-25USIXF/DCA-25USI2XF- SetupCircuit Breakers Lubrication OilRefueling Procedure DCA-25USIXF/DCA-25USI2XF- SetupRefueling Must be less than 50% Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherAlternator BatteryBattery Cable Installation WiringDirect exhaust away from nearby personnel DCA-25USIXF/DCA-25USI2XF- Generator START-UP ProcedureBefore Starting Engines exhaust contains harmful emissionsIgnition Switch Start Position Oil Pressure Gauge Automatic Shut-down System DCA-25USIXF/DCA-25USI2XF- Generator SHUT-DOWN ProcedureNormal Shut-down Procedure Emergency Shut-down ProcedureDCA-25USIXF/DCA-25USI2XF- Maintenance DCA-25USIXF/DCA-25USI2XF- Maintenance Check the wheel and drum for free rotation DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceBrake Adjustment BrakesSuspension DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceTires/Wheels/Lug Nuts TireWear/InflationLug Nut Torque Requirements DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING DiagramEngine Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Enginewiring DiagramDCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram Generator Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Generatorwiring DiagramEngine does not start DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING EngineStarter does not run DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine Generator Troubleshooting DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING GeneratorDCA-25USIXF/DCA-25USI2XF- Explanation of Code in Remarks Sample Parts ListQty Description DCA-25USIXF/DCA-25USI2XF- Suggested Spare PartsDCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USIXF- Engine ANDvRADIATOR Assy DCA-25USIXF- Engine and Radiator Assy DCA-25USIXF- Engine and Radiator Assy 0199901600 M9602000003M9200200004 0150000018DCA-25USI2XF- Engine and Radiator Assy 0150000016 M19232001248944567412 M9200100904DCA-25USI2XF- Engine and Radiator Assy M1316100603 Output Terminal Assy DCA-25USIXF/DCA-25USI2XF- Outputterminal Assy0039308000 M1230700003M9220000004 M9220000104DCA-25USIXF/DCA-25USI2XF- Battery Assy 0602220920 0602220185M9310500014 M9103000304DCA-25USIXF- Muffler Assy DCA-25USIXF Muffler Assy DCA-25USI2XF- Muffler Assy M1333003013 M1332000512M1333200304 M1333300204DCA-25USIXF/DCA-25USI2XF- Fueltank Assy 0605516090 M13630013020605505072 0605501098DCA-25USIXF- Enclosure Assy 0603306797 PLUG, 1-1/2 0016910030 M1413002502M1493000004 M1413100003DCA-25USIXF- Enclosure Assy M1445400103 M144530010327A M1495300504 27B M1495300604DCA-25USIXF- Enclosure Assy M1435000903 51A C931250000452A 0030006000 M9112100504DCA-25USI2XF- Enclosure Assy M1423002402 M1413003902M1493000704 M1413600004DCA-25USI2XF- Enclosure Assy 35A M1493305204 M144330220334A M1493305104 M1443400103DCA-25USI2XF- Enclosure Assy M1433001103 58A C931250000459A 0030006000 M1433300003DCA-25USIXF/DCA-25USI2XF- Rubber Seals Assy 0228901220 02292007900314500560 0229200630DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy Freightpolicy Terms and Conditions of Sale PartsPage Fax 972 Tel