Multiquip DCA-25USI2XF operation manual DCA-25USIXF- Control BOX Assy

Page 57

DCA-25USIXF— CONTROL BOX ASSY. (CONTINUED)

CONTROL BOX ASSY. (DCAUSIXF ONLY)

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

28

0016906016

HEX, HEAD BOLT

9

 

28A

0040506000

TOOTHED WASHER

1

 

29

M1225000323

CONTROL PANEL

1

S/N 8100001~8100586

29

M1225000333

CONTROL PANEL

1

S/N 8100587 AND ABOVE

30

0601808985

FREQUENCY METER, 45~65Hz 240V

1

 

31

0601808985

AC AMMETER, 0~50A/100A:5A

1

 

32

0601801040

CHANGE-OVER SWITCH, AMMETER

1

 

33

0601806859

AC VOLTMETER, 0~600V

1

 

34

0601801041

CHANGE-OVER SWITCH, AMMETER

1

 

35

0601840073

RHEOSTAT(VR), 2W 1K OHM

1

 

36

0601840121

KNOB

1

 

37

8970444180

STARTER SWITCH

1

REPLACES P/N 0602100009

37A

8944024980

KEY, IGNITION SWITCH

1

 

38

0602103092

PREHEAT LAMP

1

 

38A

0601810245

BULB, DC18V

1

 

39

0602120095

TACHOMETER

1

 

40

0602122093

OIL PRESSURE GAUGE

1

 

41

0602123090

WATER TEMPERATURE GAUGE

1

 

42

0602121080

CHARGING AMMETER

1

 

43

0602125090

FUEL GAUGE

1

 

44

0602103092

ALARM LAMP

3

 

44A

0601810245

BULB, DC18V

3

 

45

9826800370

PANEL LIGHT

1

REPLACES P/N 0601810141

46

0601831330

SWITCH, PANEL LIGHT

1

 

47

M1225100004

STOPPER

1

 

48

0027105010

MACHINE SCREW

2

 

49

0027105010

MACHINE SCREW

4

 

50

M9220100004

SET SCREW

2

 

51

0080200007

SNAP RING

2

 

52

8973259120

ENGINE CONTROLLER

1

REPLACES P/N 0602202523

53

0016906016

HEX, HEAD BOLT

2

 

53A

0207006000

HEX, NUT

2

 

54

5825500290

RELAY

2

REPLACES P/N 0602201400

55

8942481610

GLOW RELAY

1

REPLACES P/N 0602202502

56

0027105016

MACHINE SCREW

4

 

57

0602103092

ALARM LAMP

1

S/N 8100231~ AND ABOVE

57A

0601810245

BULB, DC18V

1

S/N 8100231~ AND ABOVE

58

M1213600305

SWITCH BRACKET

1

S/N 8101736 ~AND ABOVE

59

0027104016

MACHINE SCREW

4

S/N 8101736 ~AND ABOVE

59A

0207004000

HEX, NUT

4

S/N 8101736 ~AND ABOVE

60

M1248700004

WIRE HARNESS, GENERATOR

1

S/N 8100001~8101735

60

M1248700024

WIRE HARNESS, GENERATOR

1

S/N 8101736 ~AND ABOVE

61

M1359200602

WIRE HARNESS, ENGINE

1

S/N 8100001 ~8101465

61

M1359200612

WIRE HARNESS, ENGINE

1

S/N 8101466 ~ AND ABOVE

62

0601802160

FUSE, 5A

2

 

DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 57

Image 57
Contents Model DCA-25USIXF Model DCA-25USI2XF DCA-25USIXF/DCA-25USI2XF- Proposition 65WARNING Diesel engine exhaust and someDCA-25USIXF/DCA-25USI2XF-TABLE of Contents Ordering parts has never been easier DCA-25USIXF/DCA-25USI2XF- Parts Ordering ProceduresGenerator Specifications DCA-25USIXF/DCA-25USI2XF- SpecificationsDimensions DCA-25USIXF/DCA-25USI2XF- Dimensions TOP, Side and FrontHazard Symbols DCA-25USIXF/DCA-25USI2XF- Safety Message Alert SymbolsDCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols DCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation General SafetyInjury People Carbon monoxide gasDCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation Maintenance SafetyUse well insulated gloves when picking up the battery Battery SafetyDeath Guidelines section in this manual Towing and Transporting SafetyGenerator Decals DCA-25USIXF/DCA-25USI2XF- DecalsDCA-25USIXF/DCA-25USI2XF- Decals Typical Generator Grounding Application DCA-25USIXF/DCA-25USI2XF- InstallationIndoor Installation Outdoor InstallationWhen connecting the generator Mounting Two auxilliary circuit breakers, 250V @50 amps DCA-25USIXF/DCA-25USI2XF- General InformationMajor Components DCA-25USIXF/DCA-25USI2XF- Major ComponentsGenerator Control Panel DCA-25USIXF/DCA-25USI2XF- Generator Control PanelEngine Operating Panel DCA-25USIXF/DCA-25USI2XF- Engine Operating PanelDCA-25USIXF/DCA-25USI2XF- Output Terminal Panel Output Terminal PanelOutput Terminal Familiarization 120VAC Gfci Receptacles DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadDCA-25USIXF/DCA-25USI2XF- Load APPLICATION/MAXIMUM Motors and motor-drivenDCA-25USI Gauge READING/TERMINAL Panel Connections Voltage Selector SwitchGenerator OutputVoltages Maximum AmpsChange-Over Switch Voltage selector switchDCA-25USI Gauge READING/TERMINAL Panel Connections Reading VoltageUvwo Terminal Output Voltages Three-Phase Position3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesCircuit Breakers DCA-25USIXF/DCA-25USI2XF- SetupLubrication Oil Fuel CheckDCA-25USIXF/DCA-25USI2XF- Setup Refueling ProcedureRefueling Air Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Must be less than 50%Battery Cable Installation BatteryWiring AlternatorBefore Starting DCA-25USIXF/DCA-25USI2XF- Generator START-UP ProcedureEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelIgnition Switch Start Position Oil Pressure Gauge Normal Shut-down Procedure DCA-25USIXF/DCA-25USI2XF- Generator SHUT-DOWN ProcedureEmergency Shut-down Procedure Automatic Shut-down SystemDCA-25USIXF/DCA-25USI2XF- Maintenance DCA-25USIXF/DCA-25USI2XF- Maintenance Brake Adjustment DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceTireWear/Inflation SuspensionDCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING DiagramEngine Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Enginewiring DiagramDCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram Generator Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Generatorwiring DiagramDCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine Engine does not startStarter does not run DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine Generator Troubleshooting DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING GeneratorDCA-25USIXF/DCA-25USI2XF- Explanation of Code in Remarks Sample Parts ListQty Description DCA-25USIXF/DCA-25USI2XF- Suggested Spare PartsDCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USIXF- Engine ANDvRADIATOR Assy DCA-25USIXF- Engine and Radiator Assy DCA-25USIXF- Engine and Radiator Assy M9200200004 M96020000030150000018 0199901600DCA-25USI2XF- Engine and Radiator Assy 8944567412 M1923200124M9200100904 0150000016DCA-25USI2XF- Engine and Radiator Assy M1316100603 Output Terminal Assy DCA-25USIXF/DCA-25USI2XF- Outputterminal AssyM9220000004 M1230700003M9220000104 0039308000DCA-25USIXF/DCA-25USI2XF- Battery Assy M9310500014 0602220185M9103000304 0602220920DCA-25USIXF- Muffler Assy DCA-25USIXF Muffler Assy DCA-25USI2XF- Muffler Assy M1333200304 M1332000512M1333300204 M1333003013DCA-25USIXF/DCA-25USI2XF- Fueltank Assy 0605505072 M13630013020605501098 0605516090DCA-25USIXF- Enclosure Assy M1493000004 M1413002502M1413100003 0603306797 PLUG, 1-1/2 0016910030DCA-25USIXF- Enclosure Assy 27A M1495300504 M144530010327B M1495300604 M1445400103DCA-25USIXF- Enclosure Assy 52A 0030006000 51A C9312500004M9112100504 M1435000903DCA-25USI2XF- Enclosure Assy M1493000704 M1413003902M1413600004 M1423002402DCA-25USI2XF- Enclosure Assy 34A M1493305104 M1443302203M1443400103 35A M1493305204DCA-25USI2XF- Enclosure Assy 59A 0030006000 58A C9312500004M1433300003 M1433001103DCA-25USIXF/DCA-25USI2XF- Rubber Seals Assy 0314500560 02292007900229200630 0228901220DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy Freightpolicy Terms and Conditions of Sale PartsPage Fax 972 Tel