Multiquip operation manual DCA-25USIXF/DCA-25USI2XF- Specifications, Generator Specifications

Page 5

DCA-25USIXF/DCA-25USI2XF— SPECIFICATIONS

Table 1. Generator Specifications

Model

DCA-25USIXF/DCA-25USI2XF

 

 

 

 

Type

Revolving field, self ventilated, open protected type synchronous generator

 

 

 

 

 

 

Armature Connection

Star with Neutral

 

 

Zig Zag

 

 

 

 

 

 

 

Phase

3

 

 

Single

 

 

 

 

 

 

 

Standby Output

26.5 KVA (21.2 KW)

 

 

15.3 KW

 

 

 

 

 

 

 

Prime Output

25 KVA (20 KW)

 

 

14.4 KW

 

 

 

 

 

 

 

Voltage

240V or 480V

 

 

240/120V

 

 

 

 

 

 

 

Frequency

 

 

 

60 Hz

 

 

 

 

 

 

Speed

 

1,800 rpm

 

 

 

 

 

 

 

Power Factor

0.8

 

 

1

 

 

 

 

 

Aux. AC Power

Single Phase, 60 Hz

 

 

 

 

 

 

Voltage

 

120 VAC

 

 

 

 

 

Output

4.8 KW (2.4 KW x 2)

 

 

 

 

 

 

Table 2. Engine Specifications

 

 

 

 

 

 

 

Model

ISUZU AA-4LE21Tier 2

 

 

ISUZU BV-4LE22Tier4

 

 

 

 

 

Type

4 Cycle, water-cooled, direct injection

 

 

 

 

 

No. of Cylinders

4 cylinders

 

 

 

 

 

Bore x Stroke

3.35 in. x 3.78 in. (85 mm x 96 mm)

 

 

 

 

 

Rated Output

34.3 HP/1,800 rpm

 

 

 

 

 

Displacement

133 cu. in. (2,179 cc)

 

 

 

 

 

 

 

Starting

 

 

Electric

 

 

 

 

 

Coolant Capacity

1.7 gal. (6.4 liters)

 

 

 

 

 

Lube Oil Capacity

2.25 gal. (8.5 liters)

 

 

 

 

 

Fuel Tank Capacity

106 gal. (400 liters)

 

 

 

 

 

 

1.44 gal. (5.47 L)/hr at full load1

 

1.64 gal. (6.23 L)/hr at full load2

Fuel Consumption

1.05 gal. (3.99 L)/hr at 3/4 load1

 

0.86 gal. (3.28 L)/hr at 1/2 load2

0.74 gal. (2.81 L)/hr at 1/2 load

1

 

1.20 gal. (4.57 L)/hr at 3/4 load

2

 

 

 

 

 

0.45 gal. (1.70 L)/hr at 1/4 load1

 

0.57 gal. (2.17 L)/hr at 1/4 load2

 

 

 

 

Fuel

#2 Diesel Fuel

 

 

 

 

 

Battery

12V 53Ah X 1

 

 

 

 

 

 

 

Weight

2,200 lbs. (1,000 kg.)11 Dry

 

 

2,249 lbs. (1,020 kg.)22 Dry

 

 

2,973 lbs. (1,349 kg.) Wet

 

 

3,021 lbs. (1,370 kg.) Wet

 

DCA25USIXF1

DCA25USI2XF2

DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 5

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Contents Model DCA-25USIXF Model DCA-25USI2XF DCA-25USIXF/DCA-25USI2XF- Proposition 65WARNING Diesel engine exhaust and someDCA-25USIXF/DCA-25USI2XF-TABLE of Contents Ordering parts has never been easier DCA-25USIXF/DCA-25USI2XF- Parts Ordering ProceduresGenerator Specifications DCA-25USIXF/DCA-25USI2XF- SpecificationsDimensions DCA-25USIXF/DCA-25USI2XF- Dimensions TOP, Side and FrontHazard Symbols DCA-25USIXF/DCA-25USI2XF- Safety Message Alert SymbolsDCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols DCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation General SafetyInjury People Carbon monoxide gasDCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation Maintenance SafetyUse well insulated gloves when picking up the battery Battery SafetyDeath Guidelines section in this manual Towing and Transporting SafetyGenerator Decals DCA-25USIXF/DCA-25USI2XF- DecalsDCA-25USIXF/DCA-25USI2XF- Decals Typical Generator Grounding Application DCA-25USIXF/DCA-25USI2XF- InstallationIndoor Installation Outdoor InstallationWhen connecting the generator Mounting Two auxilliary circuit breakers, 250V @50 amps DCA-25USIXF/DCA-25USI2XF- General InformationMajor Components DCA-25USIXF/DCA-25USI2XF- Major ComponentsGenerator Control Panel DCA-25USIXF/DCA-25USI2XF- Generator Control PanelEngine Operating Panel DCA-25USIXF/DCA-25USI2XF- Engine Operating PanelOutput Terminal Familiarization DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOutput Terminal Panel 120VAC Gfci Receptacles DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadDCA-25USIXF/DCA-25USI2XF- Load APPLICATION/MAXIMUM Motors and motor-drivenDCA-25USI Gauge READING/TERMINAL Panel Connections Voltage Selector SwitchGenerator OutputVoltages Maximum AmpsChange-Over Switch Voltage selector switchDCA-25USI Gauge READING/TERMINAL Panel Connections Reading VoltageUvwo Terminal Output Voltages Three-Phase Position3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesCircuit Breakers DCA-25USIXF/DCA-25USI2XF- SetupLubrication Oil Fuel CheckRefueling DCA-25USIXF/DCA-25USI2XF- SetupRefueling Procedure Air Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Must be less than 50%Battery Cable Installation BatteryWiring AlternatorBefore Starting DCA-25USIXF/DCA-25USI2XF- Generator START-UP ProcedureEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelIgnition Switch Start Position Oil Pressure Gauge Normal Shut-down Procedure DCA-25USIXF/DCA-25USI2XF- Generator SHUT-DOWN ProcedureEmergency Shut-down Procedure Automatic Shut-down SystemDCA-25USIXF/DCA-25USI2XF- Maintenance DCA-25USIXF/DCA-25USI2XF- Maintenance Brake Adjustment DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceTireWear/Inflation SuspensionStart all wheel lug nuts by hand DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceLug Nut Torque Requirements Trailer/Towing Vehicle Wiring Diagram DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING DiagramEngine Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Enginewiring DiagramDCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram Generator Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Generatorwiring DiagramStarter does not run DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING EngineEngine does not start DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine Generator Troubleshooting DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING GeneratorDCA-25USIXF/DCA-25USI2XF- Explanation of Code in Remarks Sample Parts ListQty Description DCA-25USIXF/DCA-25USI2XF- Suggested Spare PartsDCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USIXF- Engine ANDvRADIATOR Assy DCA-25USIXF- Engine and Radiator Assy DCA-25USIXF- Engine and Radiator Assy M9200200004 M96020000030150000018 0199901600DCA-25USI2XF- Engine and Radiator Assy 8944567412 M1923200124M9200100904 0150000016DCA-25USI2XF- Engine and Radiator Assy M1316100603 Output Terminal Assy DCA-25USIXF/DCA-25USI2XF- Outputterminal AssyM9220000004 M1230700003M9220000104 0039308000DCA-25USIXF/DCA-25USI2XF- Battery Assy M9310500014 0602220185M9103000304 0602220920DCA-25USIXF- Muffler Assy DCA-25USIXF Muffler Assy DCA-25USI2XF- Muffler Assy M1333200304 M1332000512M1333300204 M1333003013DCA-25USIXF/DCA-25USI2XF- Fueltank Assy 0605505072 M13630013020605501098 0605516090DCA-25USIXF- Enclosure Assy M1493000004 M1413002502M1413100003 0603306797 PLUG, 1-1/2 0016910030DCA-25USIXF- Enclosure Assy 27A M1495300504 M144530010327B M1495300604 M1445400103DCA-25USIXF- Enclosure Assy 52A 0030006000 51A C9312500004M9112100504 M1435000903DCA-25USI2XF- Enclosure Assy M1493000704 M1413003902M1413600004 M1423002402DCA-25USI2XF- Enclosure Assy 34A M1493305104 M1443302203M1443400103 35A M1493305204DCA-25USI2XF- Enclosure Assy 59A 0030006000 58A C9312500004M1433300003 M1433001103DCA-25USIXF/DCA-25USI2XF- Rubber Seals Assy 0314500560 02292007900229200630 0228901220DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy Freightpolicy Terms and Conditions of Sale PartsPage Fax 972 Tel