Multiquip DCA-25USIXF, DCA-25USI2XF operation manual Tel, Fax 972

Page 98

OPERATION AND PARTS MANUAL

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HANDWHEN CALLING

MQ Power

 

1800 Water Ridge Rd.

Tel. (800) 883-2551

Suite 500/600

Fax (972) 315-1847

Lewisville, TX 75057

 

Contact: mqpower@multiquip.com

Web: www.mqpower.com

MQ Parts Department

800-427-1244

Fax: 800-672-7877

310-537-3700

Fax: 310-637-3284

Service/Tech Support/Warranty

800-835-2551

Fax: 310-638-8046

© COPYRIGHT 2009, MULTIQUIP INC.

MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

Your Local Dealer is:

Manufactured for

Multiquip Inc.

by

DENYO CO., LTD, JAPAN

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Contents Model DCA-25USIXF Model DCA-25USI2XF Diesel engine exhaust and some DCA-25USIXF/DCA-25USI2XF- Proposition 65WARNINGDCA-25USIXF/DCA-25USI2XF-TABLE of Contents DCA-25USIXF/DCA-25USI2XF- Parts Ordering Procedures Ordering parts has never been easierDCA-25USIXF/DCA-25USI2XF- Specifications Generator SpecificationsDCA-25USIXF/DCA-25USI2XF- Dimensions TOP, Side and Front DimensionsDCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols Hazard SymbolsDCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols Injury People General SafetyDCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation Carbon monoxide gasMaintenance Safety DCA-25USIXF/DCA-25USI2XF- Rules for Safe OperationBattery Safety Use well insulated gloves when picking up the batteryDeath Towing and Transporting Safety Guidelines section in this manualDCA-25USIXF/DCA-25USI2XF- Decals Generator DecalsDCA-25USIXF/DCA-25USI2XF- Decals DCA-25USIXF/DCA-25USI2XF- Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation MountingDCA-25USIXF/DCA-25USI2XF- General Information  Two auxilliary circuit breakers, 250V @50 ampsDCA-25USIXF/DCA-25USI2XF- Major Components Major ComponentsDCA-25USIXF/DCA-25USI2XF- Generator Control Panel Generator Control PanelDCA-25USIXF/DCA-25USI2XF- Engine Operating Panel Engine Operating PanelOutput Terminal Familiarization DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOutput Terminal Panel DCA-25USIXF/DCA-25USI2XF- Output Terminal Panel 120VAC Gfci ReceptaclesConnecting Loads Over Current RelayDCA-25USIXF/DCA-25USI2XF- Load APPLICATION/MAXIMUM Single Phase LoadThree Phase Load Motors and motor-drivenGenerator OutputVoltages Voltage Selector SwitchDCA-25USI Gauge READING/TERMINAL Panel Connections Maximum AmpsDCA-25USI Gauge READING/TERMINAL Panel Connections Voltage selector switchChange-Over Switch Reading Voltage3Ø 240/139 Output Terminal Lug Voltages Three-Phase PositionUvwo Terminal Output Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesLubrication Oil DCA-25USIXF/DCA-25USI2XF- SetupCircuit Breakers Fuel CheckRefueling DCA-25USIXF/DCA-25USI2XF- SetupRefueling Procedure Operation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Must be less than 50%Wiring BatteryBattery Cable Installation AlternatorEngines exhaust contains harmful emissions DCA-25USIXF/DCA-25USI2XF- Generator START-UP ProcedureBefore Starting Direct exhaust away from nearby personnelIgnition Switch Start Position Oil Pressure Gauge Emergency Shut-down Procedure DCA-25USIXF/DCA-25USI2XF- Generator SHUT-DOWN ProcedureNormal Shut-down Procedure Automatic Shut-down SystemDCA-25USIXF/DCA-25USI2XF- Maintenance DCA-25USIXF/DCA-25USI2XF- Maintenance Brakes DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationTireWear/Inflation DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceTires/Wheels/Lug Nuts SuspensionStart all wheel lug nuts by hand DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceLug Nut Torque Requirements DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram Engine Wiring DiagramDCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram DCA-25USIXF/DCA-25USI2XF- Generatorwiring Diagram Generator Wiring DiagramStarter does not run DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING EngineEngine does not start DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Generator Generator TroubleshootingSample Parts List DCA-25USIXF/DCA-25USI2XF- Explanation of Code in RemarksDCA-25USIXF/DCA-25USI2XF- Suggested Spare Parts Qty DescriptionDCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USIXF- Engine ANDvRADIATOR Assy DCA-25USIXF- Engine and Radiator Assy DCA-25USIXF- Engine and Radiator Assy 0150000018 M9602000003M9200200004 0199901600DCA-25USI2XF- Engine and Radiator Assy M9200100904 M19232001248944567412 0150000016DCA-25USI2XF- Engine and Radiator Assy M1316100603 DCA-25USIXF/DCA-25USI2XF- Outputterminal Assy Output Terminal AssyM9220000104 M1230700003M9220000004 0039308000DCA-25USIXF/DCA-25USI2XF- Battery Assy M9103000304 0602220185M9310500014 0602220920DCA-25USIXF- Muffler Assy DCA-25USIXF Muffler Assy DCA-25USI2XF- Muffler Assy M1333300204 M1332000512M1333200304 M1333003013DCA-25USIXF/DCA-25USI2XF- Fueltank Assy 0605501098 M13630013020605505072 0605516090DCA-25USIXF- Enclosure Assy M1413100003 M1413002502M1493000004 0603306797 PLUG, 1-1/2 0016910030DCA-25USIXF- Enclosure Assy 27B M1495300604 M144530010327A M1495300504 M1445400103DCA-25USIXF- Enclosure Assy M9112100504 51A C931250000452A 0030006000 M1435000903DCA-25USI2XF- Enclosure Assy M1413600004 M1413003902M1493000704 M1423002402DCA-25USI2XF- Enclosure Assy M1443400103 M144330220334A M1493305104 35A M1493305204DCA-25USI2XF- Enclosure Assy M1433300003 58A C931250000459A 0030006000 M1433001103DCA-25USIXF/DCA-25USI2XF- Rubber Seals Assy 0229200630 02292007900314500560 0228901220DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy Terms and Conditions of Sale Parts FreightpolicyPage Tel Fax 972