Multiquip DCA-25USI2XF 51A C9312500004, 52A 0030006000, M9112100504, M1435000903, M1435000803

Page 85

DCA-25USIXF— ENCLOSURE ASSY. (CONTINUED)

ENCLOSURE ASSY. (DCA25USIXF ONLY)

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

51

M9113000002

DOOR HANDLE ASSY.

2

 

51A

C9312500004

SEAL RUBBER

2

 

52

0021806016

MACHINE SCREW

8

 

52A

0030006000

HEX, NUT

8

 

53

M9112100404

HINGE

4

 

54

M9112100504

HINGE

4

 

55

M9112100604

HINGE

8

 

56

0016908020

HEX, HEAD BOLT

32

 

57

0016908020

HEX, HEAD BOLT

2

 

60

M1435000903

BRACKET STAY

1

 

61

M1435000803

BRACKET STAY

1

 

62

0016908020

HEX, HEAD BOLT

4

 

63

M1435000703

SUPPORT LEG

1

 

63A

M1498200004

ACOUSTIC SHEET

1

 

64

0016908020

HEX, HEAD BOLT

4

 

67

0016908020

HEX, HEAD BOLT

1

 

67A

0040508000

TOOTHED WASHER

1

 

68

0605503066

FUEL LEAK DETECTED SWITCH

1

 

69

M1414800204

BRACKET

1

 

70

0017108020

HEX, HEAD BOLT

2

 

71

M1423202103

FRONT LOUVER

1

S/N 8101466 AND ABOVE

72

0016906016

HEX, HEAD BOLT

8

S/N 8101466 AND ABOVE

DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 85

Image 85
Contents Model DCA-25USIXF Model DCA-25USI2XF DCA-25USIXF/DCA-25USI2XF- Proposition 65WARNING Diesel engine exhaust and someDCA-25USIXF/DCA-25USI2XF-TABLE of Contents Ordering parts has never been easier DCA-25USIXF/DCA-25USI2XF- Parts Ordering ProceduresGenerator Specifications DCA-25USIXF/DCA-25USI2XF- SpecificationsDimensions DCA-25USIXF/DCA-25USI2XF- Dimensions TOP, Side and FrontHazard Symbols DCA-25USIXF/DCA-25USI2XF- Safety Message Alert SymbolsDCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols DCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation General SafetyInjury People Carbon monoxide gasDCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation Maintenance SafetyUse well insulated gloves when picking up the battery Battery SafetyDeath Guidelines section in this manual Towing and Transporting SafetyGenerator Decals DCA-25USIXF/DCA-25USI2XF- DecalsDCA-25USIXF/DCA-25USI2XF- Decals Typical Generator Grounding Application DCA-25USIXF/DCA-25USI2XF- InstallationIndoor Installation Outdoor InstallationWhen connecting the generator Mounting Two auxilliary circuit breakers, 250V @50 amps DCA-25USIXF/DCA-25USI2XF- General InformationMajor Components DCA-25USIXF/DCA-25USI2XF- Major ComponentsGenerator Control Panel DCA-25USIXF/DCA-25USI2XF- Generator Control PanelEngine Operating Panel DCA-25USIXF/DCA-25USI2XF- Engine Operating PanelOutput Terminal Panel DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOutput Terminal Familiarization 120VAC Gfci Receptacles DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadDCA-25USIXF/DCA-25USI2XF- Load APPLICATION/MAXIMUM Motors and motor-drivenDCA-25USI Gauge READING/TERMINAL Panel Connections Voltage Selector SwitchGenerator OutputVoltages Maximum AmpsChange-Over Switch Voltage selector switchDCA-25USI Gauge READING/TERMINAL Panel Connections Reading VoltageUvwo Terminal Output Voltages Three-Phase Position3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesCircuit Breakers DCA-25USIXF/DCA-25USI2XF- SetupLubrication Oil Fuel CheckRefueling Procedure DCA-25USIXF/DCA-25USI2XF- SetupRefueling Air Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Must be less than 50%Battery Cable Installation BatteryWiring AlternatorBefore Starting DCA-25USIXF/DCA-25USI2XF- Generator START-UP ProcedureEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelIgnition Switch Start Position Oil Pressure Gauge Normal Shut-down Procedure DCA-25USIXF/DCA-25USI2XF- Generator SHUT-DOWN ProcedureEmergency Shut-down Procedure Automatic Shut-down SystemDCA-25USIXF/DCA-25USI2XF- Maintenance DCA-25USIXF/DCA-25USI2XF- Maintenance Brake Adjustment DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceTireWear/Inflation SuspensionLug Nut Torque Requirements DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING DiagramEngine Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Enginewiring DiagramDCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram Generator Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Generatorwiring DiagramEngine does not start DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING EngineStarter does not run DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine Generator Troubleshooting DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING GeneratorDCA-25USIXF/DCA-25USI2XF- Explanation of Code in Remarks Sample Parts ListQty Description DCA-25USIXF/DCA-25USI2XF- Suggested Spare PartsDCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USIXF- Engine ANDvRADIATOR Assy DCA-25USIXF- Engine and Radiator Assy DCA-25USIXF- Engine and Radiator Assy M9200200004 M96020000030150000018 0199901600DCA-25USI2XF- Engine and Radiator Assy 8944567412 M1923200124M9200100904 0150000016DCA-25USI2XF- Engine and Radiator Assy M1316100603 Output Terminal Assy DCA-25USIXF/DCA-25USI2XF- Outputterminal AssyM9220000004 M1230700003M9220000104 0039308000DCA-25USIXF/DCA-25USI2XF- Battery Assy M9310500014 0602220185M9103000304 0602220920DCA-25USIXF- Muffler Assy DCA-25USIXF Muffler Assy DCA-25USI2XF- Muffler Assy M1333200304 M1332000512M1333300204 M1333003013DCA-25USIXF/DCA-25USI2XF- Fueltank Assy 0605505072 M13630013020605501098 0605516090DCA-25USIXF- Enclosure Assy M1493000004 M1413002502M1413100003 0603306797 PLUG, 1-1/2 0016910030DCA-25USIXF- Enclosure Assy 27A M1495300504 M144530010327B M1495300604 M1445400103DCA-25USIXF- Enclosure Assy 52A 0030006000 51A C9312500004M9112100504 M1435000903DCA-25USI2XF- Enclosure Assy M1493000704 M1413003902M1413600004 M1423002402DCA-25USI2XF- Enclosure Assy 34A M1493305104 M1443302203M1443400103 35A M1493305204DCA-25USI2XF- Enclosure Assy 59A 0030006000 58A C9312500004M1433300003 M1433001103DCA-25USIXF/DCA-25USI2XF- Rubber Seals Assy 0314500560 02292007900229200630 0228901220DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy Freightpolicy Terms and Conditions of Sale PartsPage Fax 972 Tel