Multiquip operation manual DCA-25USIXF/DCA-25USI2XF- Engine Operating Panel

Page 21

DCA-25USIXF/DCA-25USI2XF— ENGINE OPERATING PANEL

Figure 7. Engine Operating Panel

The definitions below describe the controls and functions of the "Engine Operating Panel " (Figure 7).

1.Panel Light - Normally used in dark places or at night. When activated, panel will luminate. When the generator is not in use, turn the panel light switch to the OFF position.

2.Water Temperature Lamp - Indicates that the water temperature is outside of normal range and will shut down the engine.

3.Oil Pressure Lamp - Indicates that the oil pressure is too low or high and will shut down the engine.

4.Fuel FilterWater Level Alarm Lamp - This lamp turns on when the water level in the fuel filter rises too high. Drain the water in the fuel filter strainer to correct the problem.

5.Oil Pressure Gauge – Normal operation should be approximately 28~71 psi (193~490 kPa). When starting the generator the oil pressure may read a bit higher, but after the engine warms up the oil pressure should return to normal.

6.WaterTemperature Gauge – During normal operation this gauge should read between 165°~203° F. (74°~95° C).

7.Charging Ammeter Gauge – Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system.

8.Fuel Gauge - Indicates amount of diesel fuel available.

9.Tachometer – Indicates engine speed in RPM’s for 60 Hz operation.This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use.

10.Ignition Switch – Four position switch, pre-heat, stop, run and start. Insert ignition key to start and stop engine.

11.Pre-Heat Lamp - Indicates (ON) when the engine is ready for starting during cold weather operating conditiions.

12.Fuel Leak Detected Alarm Lamp - This lamp will illuminate when a leak in the fuel containment enclosure is detected.

13.Panel Light Switch- When activated, will turn on control panel light.

DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 21

Image 21
Contents Model DCA-25USIXF Model DCA-25USI2XF DCA-25USIXF/DCA-25USI2XF- Proposition 65WARNING Diesel engine exhaust and someDCA-25USIXF/DCA-25USI2XF-TABLE of Contents Ordering parts has never been easier DCA-25USIXF/DCA-25USI2XF- Parts Ordering ProceduresGenerator Specifications DCA-25USIXF/DCA-25USI2XF- SpecificationsDimensions DCA-25USIXF/DCA-25USI2XF- Dimensions TOP, Side and FrontHazard Symbols DCA-25USIXF/DCA-25USI2XF- Safety Message Alert SymbolsDCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols DCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation General SafetyInjury People Carbon monoxide gasDCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation Maintenance SafetyUse well insulated gloves when picking up the battery Battery SafetyDeath Guidelines section in this manual Towing and Transporting SafetyGenerator Decals DCA-25USIXF/DCA-25USI2XF- DecalsDCA-25USIXF/DCA-25USI2XF- Decals Typical Generator Grounding Application DCA-25USIXF/DCA-25USI2XF- InstallationIndoor Installation Outdoor InstallationWhen connecting the generator Mounting Two auxilliary circuit breakers, 250V @50 amps DCA-25USIXF/DCA-25USI2XF- General InformationMajor Components DCA-25USIXF/DCA-25USI2XF- Major ComponentsGenerator Control Panel DCA-25USIXF/DCA-25USI2XF- Generator Control PanelEngine Operating Panel DCA-25USIXF/DCA-25USI2XF- Engine Operating PanelDCA-25USIXF/DCA-25USI2XF- Output Terminal Panel Output Terminal PanelOutput Terminal Familiarization 120VAC Gfci Receptacles DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadDCA-25USIXF/DCA-25USI2XF- Load APPLICATION/MAXIMUM Motors and motor-drivenDCA-25USI Gauge READING/TERMINAL Panel Connections Voltage Selector SwitchGenerator OutputVoltages Maximum AmpsChange-Over Switch Voltage selector switchDCA-25USI Gauge READING/TERMINAL Panel Connections Reading VoltageUvwo Terminal Output Voltages Three-Phase Position3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesCircuit Breakers DCA-25USIXF/DCA-25USI2XF- SetupLubrication Oil Fuel CheckDCA-25USIXF/DCA-25USI2XF- Setup Refueling ProcedureRefueling Air Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Must be less than 50%Battery Cable Installation BatteryWiring AlternatorBefore Starting DCA-25USIXF/DCA-25USI2XF- Generator START-UP ProcedureEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelIgnition Switch Start Position Oil Pressure Gauge Normal Shut-down Procedure DCA-25USIXF/DCA-25USI2XF- Generator SHUT-DOWN ProcedureEmergency Shut-down Procedure Automatic Shut-down SystemDCA-25USIXF/DCA-25USI2XF- Maintenance DCA-25USIXF/DCA-25USI2XF- Maintenance Brake Adjustment DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceTireWear/Inflation SuspensionDCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING DiagramEngine Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Enginewiring DiagramDCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram Generator Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Generatorwiring DiagramDCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine Engine does not startStarter does not run DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine Generator Troubleshooting DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING GeneratorDCA-25USIXF/DCA-25USI2XF- Explanation of Code in Remarks Sample Parts ListQty Description DCA-25USIXF/DCA-25USI2XF- Suggested Spare PartsDCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USIXF- Engine ANDvRADIATOR Assy DCA-25USIXF- Engine and Radiator Assy DCA-25USIXF- Engine and Radiator Assy M9200200004 M96020000030150000018 0199901600DCA-25USI2XF- Engine and Radiator Assy 8944567412 M1923200124M9200100904 0150000016DCA-25USI2XF- Engine and Radiator Assy M1316100603 Output Terminal Assy DCA-25USIXF/DCA-25USI2XF- Outputterminal AssyM9220000004 M1230700003M9220000104 0039308000DCA-25USIXF/DCA-25USI2XF- Battery Assy M9310500014 0602220185M9103000304 0602220920DCA-25USIXF- Muffler Assy DCA-25USIXF Muffler Assy DCA-25USI2XF- Muffler Assy M1333200304 M1332000512M1333300204 M1333003013DCA-25USIXF/DCA-25USI2XF- Fueltank Assy 0605505072 M13630013020605501098 0605516090DCA-25USIXF- Enclosure Assy M1493000004 M1413002502M1413100003 0603306797 PLUG, 1-1/2 0016910030DCA-25USIXF- Enclosure Assy 27A M1495300504 M144530010327B M1495300604 M1445400103DCA-25USIXF- Enclosure Assy 52A 0030006000 51A C9312500004M9112100504 M1435000903DCA-25USI2XF- Enclosure Assy M1493000704 M1413003902M1413600004 M1423002402DCA-25USI2XF- Enclosure Assy 34A M1493305104 M1443302203M1443400103 35A M1493305204DCA-25USI2XF- Enclosure Assy 59A 0030006000 58A C9312500004M1433300003 M1433001103DCA-25USIXF/DCA-25USI2XF- Rubber Seals Assy 0314500560 02292007900229200630 0228901220DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy Freightpolicy Terms and Conditions of Sale PartsPage Fax 972 Tel