Multiquip operation manual DCA-25USIXF/DCA-25USI2XF- Generator Assy

Page 53

DCA-25USIXF/DCA-25USI2XF— GENERATOR ASSY.

GENERATOR ASSY.

 

 

 

 

NO.

 

PART NO.

PART NAME

QTY.

REMARKS

1

 

B1110200602

ROTOR ASSY. ............................................... 1

............. INCLUDES ITEMS W/*

1-1*

 

FIELD ASSY.

1

 

 

1-2*

7961025004

RECTIFIER

1

 

 

1-3*

0601822630

SURGE ABSORBER

1

 

 

1-4*

8001070003

FAN

1

 

 

1-5*

8351611004

COUPLING DISK

2

 

 

1-6*

8351612004

WASHER, COUPLING HUB

1

 

 

1-7*

B1112300003

BALANCING PLATE ...................................... 1

............. PURCHASE ITEMS 1-10 AS A SET

1-8*

0010310025

HEX. HEAD BOLT

4

 

 

1-9*

0042510000

WASHER, LOCK

4

 

 

1-10*

0601000209

BALANCING WEIGHT KIT

1

 

 

1-11

0071906308

BEARING

1

 

 

2

*

0010308035

HEX, HEAD BOLT

6

 

 

2A

 

0040008000

WASHER, LOCK

6

 

 

2B

 

0041208000

WASHER, FLAT

6

 

 

3

 

0070506803

BEARING

1

 

 

4

 

B1130201103

STATOR ASSY.

1

 

 

4-1

 

0845041904

GROMMET

1

 

 

5

 

B1138000003

FIELD ASSY. EXCITER

1

 

 

6

 

0016008045

HEX, SOCKET HEAD CAP SCREW

2

 

 

7

 

0042508000

WASHER, LOCK

3

 

 

8

 

8351315003

END BRACKET

1

 

 

9

 

0017108035

HEX, HEAD BOLT

6

 

 

10

 

8351312004

PACKING

1

 

 

11

 

8351331004

COVER, SUCTION

1

 

 

12

 

0017106016

HEX, HEAD BOLT

3

 

 

13

 

0010310030

HEX, HEAD BOLT

6

 

 

13A

 

0040010000

WASHER, LOCK

6

 

 

13B

 

0041210000

WASHER, FLAT

6

 

 

14

 

B0155400204

COVER, FAN

1

 

 

15

 

0010106030

HEX, HEAD BOLT

1

 

 

16

 

0041206000

WASHER, FLAT

1

 

 

17

 

0600815000

NUT

1

 

 

18

 

M9312600004

RUBBER SUSPENSION

2

 

 

19

 

0207010000

HEX, NUT

2

 

 

DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 53

Image 53
Contents Model DCA-25USIXF Model DCA-25USI2XF DCA-25USIXF/DCA-25USI2XF- Proposition 65WARNING Diesel engine exhaust and someDCA-25USIXF/DCA-25USI2XF-TABLE of Contents Ordering parts has never been easier DCA-25USIXF/DCA-25USI2XF- Parts Ordering ProceduresGenerator Specifications DCA-25USIXF/DCA-25USI2XF- SpecificationsDimensions DCA-25USIXF/DCA-25USI2XF- Dimensions TOP, Side and FrontHazard Symbols DCA-25USIXF/DCA-25USI2XF- Safety Message Alert SymbolsDCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols DCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation General SafetyInjury People Carbon monoxide gasDCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation Maintenance SafetyUse well insulated gloves when picking up the battery Battery SafetyDeath Guidelines section in this manual Towing and Transporting SafetyGenerator Decals DCA-25USIXF/DCA-25USI2XF- DecalsDCA-25USIXF/DCA-25USI2XF- Decals Typical Generator Grounding Application DCA-25USIXF/DCA-25USI2XF- InstallationIndoor Installation Outdoor InstallationWhen connecting the generator Mounting Two auxilliary circuit breakers, 250V @50 amps DCA-25USIXF/DCA-25USI2XF- General InformationMajor Components DCA-25USIXF/DCA-25USI2XF- Major ComponentsGenerator Control Panel DCA-25USIXF/DCA-25USI2XF- Generator Control PanelEngine Operating Panel DCA-25USIXF/DCA-25USI2XF- Engine Operating PanelOutput Terminal Familiarization DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOutput Terminal Panel 120VAC Gfci Receptacles DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadDCA-25USIXF/DCA-25USI2XF- Load APPLICATION/MAXIMUM Motors and motor-drivenDCA-25USI Gauge READING/TERMINAL Panel Connections Voltage Selector SwitchGenerator OutputVoltages Maximum AmpsChange-Over Switch Voltage selector switchDCA-25USI Gauge READING/TERMINAL Panel Connections Reading VoltageUvwo Terminal Output Voltages Three-Phase Position3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesCircuit Breakers DCA-25USIXF/DCA-25USI2XF- SetupLubrication Oil Fuel CheckRefueling DCA-25USIXF/DCA-25USI2XF- SetupRefueling Procedure Air Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Must be less than 50%Battery Cable Installation BatteryWiring AlternatorBefore Starting DCA-25USIXF/DCA-25USI2XF- Generator START-UP ProcedureEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelIgnition Switch Start Position Oil Pressure Gauge Normal Shut-down Procedure DCA-25USIXF/DCA-25USI2XF- Generator SHUT-DOWN ProcedureEmergency Shut-down Procedure Automatic Shut-down SystemDCA-25USIXF/DCA-25USI2XF- Maintenance DCA-25USIXF/DCA-25USI2XF- Maintenance Brake Adjustment DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceTireWear/Inflation SuspensionStart all wheel lug nuts by hand DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceLug Nut Torque Requirements Trailer/Towing Vehicle Wiring Diagram DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING DiagramEngine Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Enginewiring DiagramDCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram Generator Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Generatorwiring DiagramStarter does not run DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING EngineEngine does not start DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine Generator Troubleshooting DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING GeneratorDCA-25USIXF/DCA-25USI2XF- Explanation of Code in Remarks Sample Parts ListQty Description DCA-25USIXF/DCA-25USI2XF- Suggested Spare PartsDCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USIXF- Engine ANDvRADIATOR Assy DCA-25USIXF- Engine and Radiator Assy DCA-25USIXF- Engine and Radiator Assy M9200200004 M96020000030150000018 0199901600DCA-25USI2XF- Engine and Radiator Assy 8944567412 M1923200124M9200100904 0150000016DCA-25USI2XF- Engine and Radiator Assy M1316100603 Output Terminal Assy DCA-25USIXF/DCA-25USI2XF- Outputterminal AssyM9220000004 M1230700003M9220000104 0039308000DCA-25USIXF/DCA-25USI2XF- Battery Assy M9310500014 0602220185M9103000304 0602220920DCA-25USIXF- Muffler Assy DCA-25USIXF Muffler Assy DCA-25USI2XF- Muffler Assy M1333200304 M1332000512M1333300204 M1333003013DCA-25USIXF/DCA-25USI2XF- Fueltank Assy 0605505072 M13630013020605501098 0605516090DCA-25USIXF- Enclosure Assy M1493000004 M1413002502M1413100003 0603306797 PLUG, 1-1/2 0016910030DCA-25USIXF- Enclosure Assy 27A M1495300504 M144530010327B M1495300604 M1445400103DCA-25USIXF- Enclosure Assy 52A 0030006000 51A C9312500004M9112100504 M1435000903DCA-25USI2XF- Enclosure Assy M1493000704 M1413003902M1413600004 M1423002402DCA-25USI2XF- Enclosure Assy 34A M1493305104 M1443302203M1443400103 35A M1493305204DCA-25USI2XF- Enclosure Assy 59A 0030006000 58A C9312500004M1433300003 M1433001103DCA-25USIXF/DCA-25USI2XF- Rubber Seals Assy 0314500560 02292007900229200630 0228901220DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy Freightpolicy Terms and Conditions of Sale PartsPage Fax 972 Tel