Multiquip DCA-25USIXF/DCA-25USI2XF- Setup, Circuit Breakers, Lubrication Oil, Fuel Check

Page 30

DCA-25USIXF/DCA-25USI2XF— SETUP

Circuit Breakers

To protect the generator from an overload, a 3-pole, 60 amp, main circuit breaker is provided to protect the UVW output terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI receptacles from overload.Two 50 amp load circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to

the "OFF" position prior to starting the engine.

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler hole, but DO NOT overfill. Make sure the generator is level. and verify that the oil level is maintained between the two notches (Figure 30) on the dipstick. See Table 11 for proper selection of engine oil.

Fuel Check

DANGER - EXPLOSION/FIRE HAZARDS

Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards. NEVER smoke around or near the generator.

Refilling the Fuel System

CAUTION - REFUELINGTHE GENERATOR

ONLY properly trained personel who have read and understand this section should refill the fuel tank system.

Figure 30. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the Isuzu Engine Owner's Manual. Oil should be warm before draining.

Other types of motor oils may be substituted if they meet the following requirements:

API Service Classification CH-4

API Service Classification CG-4

API Service Classification CF-4

ACEA Specification E3

ACEA Specification E2

Table 11. Recommended Motor Oil

F

C

 

 

 

OIL: SAE

 

 

 

 

 

 

 

 

 

 

 

 

 

122

50

 

 

 

 

 

 

 

 

 

104

40

10W40

30

OIL

5W30

10W/40

15W30

10W30

10W

20W40

86

30

 

 

 

 

 

 

 

 

 

68

20

 

 

 

 

 

 

 

 

 

50

10

 

 

 

 

 

 

 

 

 

32

0

 

 

 

 

 

 

 

 

 

-14

-10

 

 

 

 

 

 

 

 

 

-4

-20

 

 

ARCTIC

 

 

 

 

 

 

-40

-40

 

 

 

 

 

 

 

 

-22

-30

 

 

 

 

 

 

 

 

 

This generator has an internal fuel tank located inside the trailer frame and may also be equipped with an environmental fuel tank (Figure 31). ALWAYS fill the fuel tanks with clean fresh #2 diesel fuel. DO NOT fill the fuel tanks beyond their capacities.

Pay attention to the fuel tank capacity when replenishing fuel.The fuel tank cap must be closed tightly after filling. Handle fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

Figure 31. Internal Fuel Tank System

PAGE 30 — DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #8 (05/08/09)

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Contents Model DCA-25USIXF Model DCA-25USI2XF Diesel engine exhaust and some DCA-25USIXF/DCA-25USI2XF- Proposition 65WARNINGDCA-25USIXF/DCA-25USI2XF-TABLE of Contents DCA-25USIXF/DCA-25USI2XF- Parts Ordering Procedures Ordering parts has never been easierDCA-25USIXF/DCA-25USI2XF- Specifications Generator SpecificationsDCA-25USIXF/DCA-25USI2XF- Dimensions TOP, Side and Front DimensionsDCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols Hazard SymbolsDCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols Injury People General SafetyDCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation Carbon monoxide gasMaintenance Safety DCA-25USIXF/DCA-25USI2XF- Rules for Safe OperationBattery Safety Use well insulated gloves when picking up the batteryDeath Towing and Transporting Safety Guidelines section in this manualDCA-25USIXF/DCA-25USI2XF- Decals Generator DecalsDCA-25USIXF/DCA-25USI2XF- Decals DCA-25USIXF/DCA-25USI2XF- Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation MountingDCA-25USIXF/DCA-25USI2XF- General Information  Two auxilliary circuit breakers, 250V @50 ampsDCA-25USIXF/DCA-25USI2XF- Major Components Major ComponentsDCA-25USIXF/DCA-25USI2XF- Generator Control Panel Generator Control PanelDCA-25USIXF/DCA-25USI2XF- Engine Operating Panel Engine Operating PanelDCA-25USIXF/DCA-25USI2XF- Output Terminal Panel Output Terminal PanelOutput Terminal Familiarization DCA-25USIXF/DCA-25USI2XF- Output Terminal Panel 120VAC Gfci ReceptaclesConnecting Loads Over Current RelayDCA-25USIXF/DCA-25USI2XF- Load APPLICATION/MAXIMUM Single Phase LoadThree Phase Load Motors and motor-drivenGenerator OutputVoltages Voltage Selector SwitchDCA-25USI Gauge READING/TERMINAL Panel Connections Maximum AmpsDCA-25USI Gauge READING/TERMINAL Panel Connections Voltage selector switchChange-Over Switch Reading Voltage3Ø 240/139 Output Terminal Lug Voltages Three-Phase PositionUvwo Terminal Output Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages3Ø 480/277 Output Terminal Lug Voltages 1Ø 240V/120V Output Terminal Lug VoltagesLubrication Oil DCA-25USIXF/DCA-25USI2XF- SetupCircuit Breakers Fuel CheckDCA-25USIXF/DCA-25USI2XF- Setup Refueling ProcedureRefueling Operation FreezingWeather Cleaning the RadiatorAir Cleaner Fan Belt Tension Must be less than 50%Wiring BatteryBattery Cable Installation AlternatorEngines exhaust contains harmful emissions DCA-25USIXF/DCA-25USI2XF- Generator START-UP ProcedureBefore Starting Direct exhaust away from nearby personnelIgnition Switch Start Position Oil Pressure Gauge Emergency Shut-down Procedure DCA-25USIXF/DCA-25USI2XF- Generator SHUT-DOWN ProcedureNormal Shut-down Procedure Automatic Shut-down SystemDCA-25USIXF/DCA-25USI2XF- Maintenance DCA-25USIXF/DCA-25USI2XF- Maintenance Brakes DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceBrake Adjustment Check the wheel and drum for free rotationTireWear/Inflation DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceTires/Wheels/Lug Nuts SuspensionDCA-25USIXF/DCA-25USI2XF-TRAILER Maintenance Lug Nut Torque RequirementsStart all wheel lug nuts by hand DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING Diagram Trailer/Towing Vehicle Wiring DiagramDCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram Engine Wiring DiagramDCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram DCA-25USIXF/DCA-25USI2XF- Generatorwiring Diagram Generator Wiring DiagramDCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine Engine does not startStarter does not run DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Generator Generator TroubleshootingSample Parts List DCA-25USIXF/DCA-25USI2XF- Explanation of Code in RemarksDCA-25USIXF/DCA-25USI2XF- Suggested Spare Parts Qty DescriptionDCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USIXF- Engine ANDvRADIATOR Assy DCA-25USIXF- Engine and Radiator Assy DCA-25USIXF- Engine and Radiator Assy 0150000018 M9602000003M9200200004 0199901600DCA-25USI2XF- Engine and Radiator Assy M9200100904 M19232001248944567412 0150000016DCA-25USI2XF- Engine and Radiator Assy M1316100603 DCA-25USIXF/DCA-25USI2XF- Outputterminal Assy Output Terminal AssyM9220000104 M1230700003M9220000004 0039308000DCA-25USIXF/DCA-25USI2XF- Battery Assy M9103000304 0602220185M9310500014 0602220920DCA-25USIXF- Muffler Assy DCA-25USIXF Muffler Assy DCA-25USI2XF- Muffler Assy M1333300204 M1332000512M1333200304 M1333003013DCA-25USIXF/DCA-25USI2XF- Fueltank Assy 0605501098 M13630013020605505072 0605516090DCA-25USIXF- Enclosure Assy M1413100003 M1413002502M1493000004 0603306797 PLUG, 1-1/2 0016910030DCA-25USIXF- Enclosure Assy 27B M1495300604 M144530010327A M1495300504 M1445400103DCA-25USIXF- Enclosure Assy M9112100504 51A C931250000452A 0030006000 M1435000903DCA-25USI2XF- Enclosure Assy M1413600004 M1413003902M1493000704 M1423002402DCA-25USI2XF- Enclosure Assy M1443400103 M144330220334A M1493305104 35A M1493305204DCA-25USI2XF- Enclosure Assy M1433300003 58A C931250000459A 0030006000 M1433001103DCA-25USIXF/DCA-25USI2XF- Rubber Seals Assy 0229200630 02292007900314500560 0228901220DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy Terms and Conditions of Sale Parts FreightpolicyPage Tel Fax 972