Multiquip DCA-25USIXF operation manual DCA-25USI2XF- Control BOX Assy

Page 61

DCA-25USI2XF— CONTROL BOX ASSY. (CONTINUED)

CONTROL BOX ASSY. (DCAUSI2XF ONLY)

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

37

M1223000603

CONTROL PANEL

1

 

38

0601807641

FREQUENCY METER, 45~65Hz 240V

1

 

39

0601808985

AC AMMETER, 0~50A/100A:5A

1

 

40

0601801040

CHANGE-OVER SWITCH, AMMETER

1

 

41

0601806859

AC VOLTMETER, 0~600V

1

 

42

0601801041

CHANGE-OVER SWITCH, AMMETER

1

 

43

0601840073

RHEOSTAT(VR), 2W 1K OHM

1

 

44

0601840121

KNOB

1

 

45

0602103092

ALARM LAMP

3

 

45A

0601810245

BULB, DC18V

3

 

46

8970444180

STARTER SWITCH

1

REPLACES P/N 0602100009

46A

8944024980

KEY, IGNITION SWITCH

1

 

47

0602103092

PREHEAT LAMP

1

 

47A

0601810245

BULB, DC18V

1

 

48

0602120095

TACHOMETER

1

 

49

0602122093

OIL PRESSURE GAUGE

1

 

50

0602123090

WATER TEMPERATURE GAUGE

1

 

51

0602121080

CHARGING AMMETER

1

 

52

0602125090

FUEL GAUGE

1

 

53

9826800370

PANEL LIGHT

1

REPLACES P/N 0601810141

54

0601831330

SWITCH, PANEL LIGHT

1

 

55

0602103092

ALARM LAMP

1

 

55A

0601810245

BULB, DC18V

1

 

56

M1225100004

STOPPER

1

 

57

0027105010

MACHINE SCREW

2

 

58

0027105010

MACHINE SCREW

4

 

59

M9220100004

SET SCREW

2

 

60

0080200007

SNAP RING

2

 

61

0601851727

GROMMET

1

 

62

M1246703604

WIRE HARNESS, GENERATOR

1

 

DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 61

Image 61
Contents Model DCA-25USIXF Model DCA-25USI2XF DCA-25USIXF/DCA-25USI2XF- Proposition 65WARNING Diesel engine exhaust and someDCA-25USIXF/DCA-25USI2XF-TABLE of Contents Ordering parts has never been easier DCA-25USIXF/DCA-25USI2XF- Parts Ordering ProceduresGenerator Specifications DCA-25USIXF/DCA-25USI2XF- SpecificationsDimensions DCA-25USIXF/DCA-25USI2XF- Dimensions TOP, Side and FrontHazard Symbols DCA-25USIXF/DCA-25USI2XF- Safety Message Alert SymbolsDCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols DCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation General SafetyInjury People Carbon monoxide gasDCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation Maintenance SafetyUse well insulated gloves when picking up the battery Battery SafetyDeath Guidelines section in this manual Towing and Transporting SafetyGenerator Decals DCA-25USIXF/DCA-25USI2XF- DecalsDCA-25USIXF/DCA-25USI2XF- Decals Typical Generator Grounding Application DCA-25USIXF/DCA-25USI2XF- InstallationIndoor Installation Outdoor InstallationWhen connecting the generator Mounting Two auxilliary circuit breakers, 250V @50 amps DCA-25USIXF/DCA-25USI2XF- General InformationMajor Components DCA-25USIXF/DCA-25USI2XF- Major ComponentsGenerator Control Panel DCA-25USIXF/DCA-25USI2XF- Generator Control PanelEngine Operating Panel DCA-25USIXF/DCA-25USI2XF- Engine Operating PanelOutput Terminal Panel DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOutput Terminal Familiarization 120VAC Gfci Receptacles DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadDCA-25USIXF/DCA-25USI2XF- Load APPLICATION/MAXIMUM Motors and motor-drivenDCA-25USI Gauge READING/TERMINAL Panel Connections Voltage Selector SwitchGenerator OutputVoltages Maximum AmpsChange-Over Switch Voltage selector switchDCA-25USI Gauge READING/TERMINAL Panel Connections Reading VoltageUvwo Terminal Output Voltages Three-Phase Position3Ø 240/139 Output Terminal Lug Voltages 3Ø 208V/1Ø120V Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesCircuit Breakers DCA-25USIXF/DCA-25USI2XF- SetupLubrication Oil Fuel CheckRefueling Procedure DCA-25USIXF/DCA-25USI2XF- SetupRefueling Air Cleaner Fan Belt Tension Cleaning the RadiatorOperation FreezingWeather Must be less than 50%Battery Cable Installation BatteryWiring AlternatorBefore Starting DCA-25USIXF/DCA-25USI2XF- Generator START-UP ProcedureEngines exhaust contains harmful emissions Direct exhaust away from nearby personnelIgnition Switch Start Position Oil Pressure Gauge Normal Shut-down Procedure DCA-25USIXF/DCA-25USI2XF- Generator SHUT-DOWN ProcedureEmergency Shut-down Procedure Automatic Shut-down SystemDCA-25USIXF/DCA-25USI2XF- Maintenance DCA-25USIXF/DCA-25USI2XF- Maintenance Brake Adjustment DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceBrakes Check the wheel and drum for free rotationTires/Wheels/Lug Nuts DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceTireWear/Inflation SuspensionLug Nut Torque Requirements DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceStart all wheel lug nuts by hand Trailer/Towing Vehicle Wiring Diagram DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING DiagramEngine Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Enginewiring DiagramDCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram Generator Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Generatorwiring DiagramEngine does not start DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING EngineStarter does not run DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine Generator Troubleshooting DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING GeneratorDCA-25USIXF/DCA-25USI2XF- Explanation of Code in Remarks Sample Parts ListQty Description DCA-25USIXF/DCA-25USI2XF- Suggested Spare PartsDCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USIXF- Engine ANDvRADIATOR Assy DCA-25USIXF- Engine and Radiator Assy DCA-25USIXF- Engine and Radiator Assy M9200200004 M96020000030150000018 0199901600DCA-25USI2XF- Engine and Radiator Assy 8944567412 M1923200124M9200100904 0150000016DCA-25USI2XF- Engine and Radiator Assy M1316100603 Output Terminal Assy DCA-25USIXF/DCA-25USI2XF- Outputterminal AssyM9220000004 M1230700003M9220000104 0039308000DCA-25USIXF/DCA-25USI2XF- Battery Assy M9310500014 0602220185M9103000304 0602220920DCA-25USIXF- Muffler Assy DCA-25USIXF Muffler Assy DCA-25USI2XF- Muffler Assy M1333200304 M1332000512M1333300204 M1333003013DCA-25USIXF/DCA-25USI2XF- Fueltank Assy 0605505072 M13630013020605501098 0605516090DCA-25USIXF- Enclosure Assy M1493000004 M1413002502M1413100003 0603306797 PLUG, 1-1/2 0016910030DCA-25USIXF- Enclosure Assy 27A M1495300504 M144530010327B M1495300604 M1445400103DCA-25USIXF- Enclosure Assy 52A 0030006000 51A C9312500004M9112100504 M1435000903DCA-25USI2XF- Enclosure Assy M1493000704 M1413003902M1413600004 M1423002402DCA-25USI2XF- Enclosure Assy 34A M1493305104 M1443302203M1443400103 35A M1493305204DCA-25USI2XF- Enclosure Assy 59A 0030006000 58A C9312500004M1433300003 M1433001103DCA-25USIXF/DCA-25USI2XF- Rubber Seals Assy 0314500560 02292007900229200630 0228901220DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy Freightpolicy Terms and Conditions of Sale PartsPage Fax 972 Tel