Multiquip DCA-25USIXF operation manual DCA-25USI2XF- Control BOX Assy

Page 59

DCA-25USI2XF— CONTROL BOX ASSY.

CONTROL BOX ASSY. (DCAUSIXF ONLY)

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

M1213001002

CONTROL BOX

1

 

2

0601808820

CIRCUIT BREAKER, 3P 60A

1

 

3

0021005080

MACHINE SCREW

4

 

4

0601842384

RESISTOR, 20W 50 OHM

1

 

5

0027104010

MACHINE SCREW

2

 

6

0601823240

RECTIFIER

2

 

7

0027104030

MACHINE SCREW

1

 

8

0601815759

TERMINAL BOARD

1

 

9

0027104020

MACHINE SCREW

4

 

10

0601823863

RELAY UNIT

2

 

11

0027104016

MACHINE SCREW

4

 

12

0601820602

AUTOMATIC VOLTAGE REGULATOR

1

 

13

0027105016

MACHINE SCREW

4

 

14

0601801122

CURRENT TRANSFORMER, 100/5A

3

 

15

0027106020

MACHINE SCREW

6

 

16

0601820847

OVER CURRENT RELAY

1

 

17

0601820848

OVER CURRENT RELAY

1

 

18

0027104016

MACHINE SCREW

2

 

18A

0207004000

NUT, SELF-LOCKING

2

 

19

M1213500203

ENGINE CONTROLLER

1

 

20

0602202523

HEX, HEAD BOLT

4

 

21

5825500290

RELAY

2

REPLACES P/N 0602201400

22

8942481610

GLOW RELAY

1

REPLACES P/N 0602202502

23

0027105016

MACHINE SCREW

4

 

24

M1213500403

CONTROL BOX COVER

1

 

25

0016906016

HEX, HEAD BOLT

4

 

26

M1270100504

SELECTOR SWITCH

1

 

26A

M1550002504

DECAL; SELECTOR SWITCH NUMBER

1

 

26B

M1550002604

DECAL; SELECTOR SWITCH NUMBER

1

 

27

M1215601204

SWITCH BRACKET

1

 

28

M1215600204

SWITCH BRACKET

1

 

29

0021104035

MACHINE SCREW

4

 

29A

0207004000

NUT, SELF-LOCKING

4

 

30

0027104016

MACHINE SCREW

4

 

30A

0207004000

NUT, SELF-LOCKING

4

 

31

0016906016

HEX, HEAD BOLT

4

 

32

M1213601704

SWITCH COVER

1

 

32-1

0317700180

RUBBER SEAL

1

 

33

0016906016

HEX, HEAD BOLT

4

 

34

M1213601604

SWITCH COVER

1

 

34-1

0330000070

RUBBER SEAL

1

 

35

0016906016

HEX, HEAD BOLT

6

 

36

0016906016

HEX, HEAD BOLT

10

 

36A

0040506000

TOOTHED WASHER

1

 

DCA-25USIXF/DCA-25USI2XF — OPERATION AND PARTS MANUAL — REV. #1 (05/08/09) — PAGE 59

Image 59
Contents Model DCA-25USIXF Model DCA-25USI2XF DCA-25USIXF/DCA-25USI2XF- Proposition 65WARNING Diesel engine exhaust and someDCA-25USIXF/DCA-25USI2XF-TABLE of Contents Ordering parts has never been easier DCA-25USIXF/DCA-25USI2XF- Parts Ordering ProceduresGenerator Specifications DCA-25USIXF/DCA-25USI2XF- SpecificationsDimensions DCA-25USIXF/DCA-25USI2XF- Dimensions TOP, Side and FrontHazard Symbols DCA-25USIXF/DCA-25USI2XF- Safety Message Alert SymbolsDCA-25USIXF/DCA-25USI2XF- Safety Message Alert Symbols Carbon monoxide gas General SafetyDCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation Injury PeopleDCA-25USIXF/DCA-25USI2XF- Rules for Safe Operation Maintenance SafetyUse well insulated gloves when picking up the battery Battery SafetyDeath Guidelines section in this manual Towing and Transporting SafetyGenerator Decals DCA-25USIXF/DCA-25USI2XF- DecalsDCA-25USIXF/DCA-25USI2XF- Decals Typical Generator Grounding Application DCA-25USIXF/DCA-25USI2XF- InstallationMounting Outdoor InstallationIndoor Installation When connecting the generator Two auxilliary circuit breakers, 250V @50 amps DCA-25USIXF/DCA-25USI2XF- General InformationMajor Components DCA-25USIXF/DCA-25USI2XF- Major ComponentsGenerator Control Panel DCA-25USIXF/DCA-25USI2XF- Generator Control PanelEngine Operating Panel DCA-25USIXF/DCA-25USI2XF- Engine Operating PanelOutput Terminal Familiarization DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOutput Terminal Panel 120VAC Gfci Receptacles DCA-25USIXF/DCA-25USI2XF- Output Terminal PanelOver Current Relay Connecting LoadsMotors and motor-driven Single Phase LoadThree Phase Load DCA-25USIXF/DCA-25USI2XF- Load APPLICATION/MAXIMUMMaximum Amps Voltage Selector SwitchDCA-25USI Gauge READING/TERMINAL Panel Connections Generator OutputVoltagesReading Voltage Voltage selector switchChange-Over Switch DCA-25USI Gauge READING/TERMINAL Panel Connections3Ø 208V/1Ø120V Output Terminal Lug Voltages Three-Phase PositionUvwo Terminal Output Voltages 3Ø 240/139 Output Terminal Lug Voltages1Ø 240V/120V Output Terminal Lug Voltages 3Ø 480/277 Output Terminal Lug VoltagesFuel Check DCA-25USIXF/DCA-25USI2XF- SetupCircuit Breakers Lubrication OilRefueling DCA-25USIXF/DCA-25USI2XF- SetupRefueling Procedure Must be less than 50% Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation FreezingWeatherAlternator BatteryBattery Cable Installation WiringDirect exhaust away from nearby personnel DCA-25USIXF/DCA-25USI2XF- Generator START-UP ProcedureBefore Starting Engines exhaust contains harmful emissionsIgnition Switch Start Position Oil Pressure Gauge Automatic Shut-down System DCA-25USIXF/DCA-25USI2XF- Generator SHUT-DOWN ProcedureNormal Shut-down Procedure Emergency Shut-down ProcedureDCA-25USIXF/DCA-25USI2XF- Maintenance DCA-25USIXF/DCA-25USI2XF- Maintenance Check the wheel and drum for free rotation DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceBrake Adjustment BrakesSuspension DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceTires/Wheels/Lug Nuts TireWear/InflationStart all wheel lug nuts by hand DCA-25USIXF/DCA-25USI2XF-TRAILER MaintenanceLug Nut Torque Requirements Trailer/Towing Vehicle Wiring Diagram DCA-25USIXF/DCA-25USI2XF-TRAILERWIRING DiagramEngine Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Enginewiring DiagramDCA-25USIXF/DCA-25USI2XF- Enginewiring Diagram Generator Wiring Diagram DCA-25USIXF/DCA-25USI2XF- Generatorwiring DiagramStarter does not run DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING EngineEngine does not start DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING Engine Generator Troubleshooting DCA-25USIXF/DCA-25USI2XF-TROUBLESHOOTING GeneratorDCA-25USIXF/DCA-25USI2XF- Explanation of Code in Remarks Sample Parts ListQty Description DCA-25USIXF/DCA-25USI2XF- Suggested Spare PartsDCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF/DCA-25USI2XF- Generator Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USIXF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USI2XF- Control BOX Assy DCA-25USIXF- Engine ANDvRADIATOR Assy DCA-25USIXF- Engine and Radiator Assy DCA-25USIXF- Engine and Radiator Assy 0199901600 M9602000003M9200200004 0150000018DCA-25USI2XF- Engine and Radiator Assy 0150000016 M19232001248944567412 M9200100904DCA-25USI2XF- Engine and Radiator Assy M1316100603 Output Terminal Assy DCA-25USIXF/DCA-25USI2XF- Outputterminal Assy0039308000 M1230700003M9220000004 M9220000104DCA-25USIXF/DCA-25USI2XF- Battery Assy 0602220920 0602220185M9310500014 M9103000304DCA-25USIXF- Muffler Assy DCA-25USIXF Muffler Assy DCA-25USI2XF- Muffler Assy M1333003013 M1332000512M1333200304 M1333300204DCA-25USIXF/DCA-25USI2XF- Fueltank Assy 0605516090 M13630013020605505072 0605501098DCA-25USIXF- Enclosure Assy 0603306797 PLUG, 1-1/2 0016910030 M1413002502M1493000004 M1413100003DCA-25USIXF- Enclosure Assy M1445400103 M144530010327A M1495300504 27B M1495300604DCA-25USIXF- Enclosure Assy M1435000903 51A C931250000452A 0030006000 M9112100504DCA-25USI2XF- Enclosure Assy M1423002402 M1413003902M1493000704 M1413600004DCA-25USI2XF- Enclosure Assy 35A M1493305204 M144330220334A M1493305104 M1443400103DCA-25USI2XF- Enclosure Assy M1433001103 58A C931250000459A 0030006000 M1433300003DCA-25USIXF/DCA-25USI2XF- Rubber Seals Assy 0228901220 02292007900314500560 0229200630DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy DCA-25USIXF/DCA-25USI2XF- Nameplate and Decals Assy Freightpolicy Terms and Conditions of Sale PartsPage Fax 972 Tel